Biomass pyrolysis plant refers to the plant that is used to turn biomass into charcoal, tar, vinegar, and biogas through the pyrolysis process. Biomass pyrolysis machine plays a vital role in the biomass to charcoal conversion industry. Currently, the customers who bought the machine from us have earned lots of money. So, biomass pyrolyzing is a profitable and promising business. If you are interested in biomass pyrolysis projects, please contact Beston now! You will get a one-stop service from Beston Company.
What Is Biomass?
As a kind of renewable organic material, biomass comes from plants, crops, and animals. Biomass has a kind of chemical energy from the sun. Under the effect of photosynthesis, kinds of plants produce biomass. There are a number of agricultural plants and trees in the world. What should we do if the agricultural plants ripen? With the improvement of environmental awareness, we know that it is a waste and pollution way to burn them. With the development of technology, biomass pyrolysis plant comes into the market. With charcoal maker machine, you can convert biomass into a range of valuable end products.
In order to help you to know the biomass clearly, we would list some specific biomass materials for you. In fact, everyone has seen or used biomass materials in our daily life. All countries abound in biomass materials. Let’s take a look at of the biomass materials here:
| Biomass Material For Making Charcoal: | |
| Forest | wood, wood chips, and sawdust |
| Agricultural plants | rice husk, straw, coconut shell, bamboo, palm shell, olive shell, peanut shell, sugarcane bagasse… |
| Industry | Sewage sludge |
Special Test Report of Charcoal From Different Biomass Materials
As mentioned above, we know that there are kinds of raw materials to make charcoal. Due to the different components, you can get different amounts of charcoal from different raw materials. According to the customers’ demands, we have done some tests for some raw materials. So as to provide some reference data for your projects, we list some of them in the following form. If you want to know more accurate data about your biomass materials, please send us a sample. In fact, there must be some deviations between the same raw materials from different countries. But, the deviation is very small in the common situation. Therefore, you can rest assured to see the data now.
| Item | Wood Sawdust | Rice Husk (Tianjin) | Rice Husk (Henan) | Coconut Shells (The Philippines) | Municipal Sewage Sludge |
| Moisture (%) | 6.84 | 5.12 | 6.09 | 9.1 | 1.02 |
| Bound Waste (%) | 4.51 | 2.59 | 3.58 | 4.19 | 0.66 |
| Ash (%) | 5.78 | 49.21 | 39.08 | 0.18 | 89.16 |
| Volatile (%) | 20.8 | 13.37 | 19.12 | 6.95 | 5.5 |
| Fixed Carbon (%) | 68.91 | 34.83 | 38.22 | 88.68 | 4.68 |
| Sulfur (%) | 0.08 | 0.17 | 0.12 | 0.09 | 0.77 |
| Max Heat Value (kcal/kg) | 6454 | 3396 | 3860 | 7277 | 706 |
| Min Heat Value (kcal/kg) | 6088 | 3127 | 3559 | 6724 | 566 |
High Valuable End Products From Pyrolysis of Biomass
Want to do biomass pyrolysis business? If yes, I think you would be very interested in the end products from the biomass pyrolysis process. As a professional biomass pyrolysis plant manufacturer, Beston Company would like to share the end products with all customers. At the same time, we would give the wide applications of the end products. After knowing the useful information, you can prepare for what would you do with the end products in advance. Certainly, you can sell all of them to make a great deal of money. Or, make full use of the end products for your own applications. It is up to your choice. You can arrange the applications reasonably on the basis of your actual demands.
| Charcoal | Daily life | Widely used as fuel in BBQ; Used as fuel in other areas. |
| Agricultural | Attach heavy metal to improve the quality of the soil. | |
| Industry | Can be reprocessed into activated carbon. | |
| Used for construction bricks with clay. | ||
| Widely used as fuel in industries such as steel and iron factories, ceramics, and so on. | ||
| Wood Vinegar | Agricultural/Industry | Anti-insect fungicide; Pesticide intermediates; Soil amendment. |
| Tar | Industry | Basic raw material for smelting bio-diesel. |
| Biogas | Daily life | Widely used as fuel. |
| Agricultural | Greenhouse agricultural heating. | |
| Industry | Can be used as fuel; Can be used for drying; Can be used as a generator to get electricity. |
Tips On How To Choose Biomass Pyrolysis Plant From Beston
In Beston Company, we have 7 models of biomass pyrolysis plants for sale. We can divide the 7 models of machines into the batch machine and the continuous biochar production equipment. You may wonder how to choose the right machine from so many models. Here, we would give you the detailed specifications. Then, it is easy for you to choose the appropriate machine in accordance with your capacity demand, factory area, working method, investment cost, and so on.
Small Business Investors – Get BST-J Series
Want to do a small scale biomass pyrolysis business? You can see the BST-J series of biomass pyrolysis equipment. BST-J machines are batch charcoal machine models. Due to their smaller capacity and smaller configuration, their investment costs are lower. Therefore, choose one of the BST-J machines, if they can meet your capacity demands. Pay attention to the capacity, and leave your message about which model you need.
Medium and Large Business Investors – Get BST Series
Want to do a large scale biomass pyrolysis business? You can see the BST series machines that are fully continuous machines. Therefore, they can reach 3-5t per hour feeding capacity. Through BST series machines have higher investment costs, the capacity of them are very large. They are very suitable for large scale businesses. Tell us which one you need, and we would give you a price list as soon as possible. Get biomass pyrolysis plant cost now!
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/h/batch | 18m³/h/batch | 40m³/h/batch | 0.3-0.5m³/h (300kg/h) | 2-4m³/h (1000kg/h) | 7-9m³/h (3000kg/h) | 10-15m³/h (5000kg/h) |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Beston Biomass Pyrolysis Plant All Over The World
Beston biomass pyrolysis plant for sale has been exported to Turkey, Brazil, Chile, Turkey, China, Mexico, Ukraine, Japan, Ukraine, Ghana, Spain, Australia, Malaysia, etc. All the projects are running well. We supply manufacturing to installation services for all customers. They have enjoyed the services from Beston Company. If you want to start the biomass pyrolysis project, contact us freely. We will give the cost analysis, industry’s prospect analysis, and other investment matters for you. Looking forward to having deeper cooperation with you. Here, you can see some of the feedbacks and installation pictures from Beston customers:
Wood Chips Biomass Pyrolysis Plant In China
Thanks for your reasonable recommendation. Wood chips charcoal making machine fully satisfies our capacity demand. Under the guidance of your engineer, the whole installation is very smooth. Now, the machine runs very normally. Whats’ more, we get high quality charcoal, wood vinegar, tar from wood chips with your machine. It is so amazing. Next time, we would still choose the machine from your company. Thank you so much!
Rice Husk Biomass Pyrolysis Machine In Brazil
Thanks for your company. We want to process rice husk. We don’t know whether it is suitable for pyrolyzing. After seeing the product introduction from your company, we are so glad. And, we leave a message on your website. We specify our demands on the message. After a while, we get your reply. Through several times of communications, we confirm to buy rice husk charcoal machine from your company. Now, it has been installed. We are very pleased with your product. Beston Company, thanks again.
Palm Shell Biomass Pyrolysis Equipment In Japan
Beston Company is a reliable manufacturer. Palm shells are very common and abundant in Japan. We buy a set of machine from Beston Company. After placing the order, Beston Company tells us every progress during manufacturing, shipment, installation, etc. So, we know clearly about the whole process. Thanks for you. You are so nice to tell these details to us. At present, the palm shell charcoal machine is running very smoothly in our factory. Above all, We get first class charcoal from palm shells.
Bamboo Biomass Pyrolysis Plant In India
Thanks for your online guidance. Due to COVID-19, your engineer cannot fly to our country. At the first, we are worried about the installation problems. Your company kindly supply the layout of the machine for us. And, your engineer guides us to install the machine through Video. Even it is two o’clock in the morning in your country, your engineer still help us to solve the installation problems. Thanks for your engineers. We feel so honored to buy the bamboo charcoal machine from Beston Company.
BST-30 Pig Hair Biomass Pyrolysis Machine In Spain
Thanks for dispatching the engineer to Spain. We order the BST-30 machine from Beston Company. It is the largest machine. Therefore, we choose a site installation service. The engineer is very kind and experienced. Under his guidance, we complete the installation successfully in a short time. Meanwhile, he teaches our workers about how to operate the BST-30 machine. After commissioning and teaching, he goes back to China. Up to now, the BST-3o pig hair carbonization machine is running very smoothly. Thanks again.
Overview of Biomass Pyrolysis Process
Most customers are interested in the biomass pyrolysis process. They want to know how to make charcoal with Beston machines. We had made a 3D video to show every step of the pyrolysis process clearly. Watch the video to help you understand the process now! Certainly, you can find the description of the pyrolysis of biomass as the followings. At the same time, we would be glad to answer the questions for you. Please tell us your confusing questions, we would give a professional reply for you as quickly as possible.
Crush and dry: Some of the raw materials are needed to pre-treatment before feeding. When their diameter is larger than 20mm and moisture is larger than 15%, we need to equip the crusher and dryer for your project.
Carbonization and discharging: Preheat the reactor and convey the dried raw materials to the feeding hopper by belt conveyor. Then, feeding the processed biomass materials into the reactor. Take the coconut shell as an example, it takes about 18-20 minutes for high temperature pyrolyzing. Then, the charcoal would be discharged safely by a water-cooled screw auto discharger.
Combustible gas generation: After feeding, it takes about 10 minutes to generate combustible gas. The combustible gas is delivered to a cyclone de-dusting system for desulphurization and dust removal. After purifying, the combustible gas will enter into the condenser and will produce tar and wood vinegar.
Heating gas recycling: The rest gas will be burned and will provide continuous heat for the reactor. And then the gas would be cleaned by the cyclone de-dusting, water spray, ceramic ring absorption, and the defogging plat. After cleaning, the flue gas would be discharged.
Distinctive Design Of Beston Biomass Pyrolysis Plant:
With some distinctive designs, the Beston biomass pyrolysis machine is popular among customers from all over the world. We have focused on research and development for 10+ years. Therefore, all the products have reasonable designs. And, all products of Beston Company have stood the test of the customers and the market. Therefore, you can rest assured to purchase the biochar machine for sale from us. Here, you can see the details about distinctive designs as the followings:
100% Eco-friendly Design
Well-designed de-dusting system: It mainly contains activated carbon adsorption, water spray, ocean ball adsorption, and so on. So, smoke emissions can reach the EU emission standard. On account of all countries’ environmental protection regulations, more and more customers begin to concern the emission problems. Tell us your emission standard, we can equip the correspondent de-dusting system for your project.
Fully automatic seal water cooling slag: With it, we can ensure no dust flying in your workshop. It is easy for you to build a clean production environment.
Three-stage precipitation design: It makes full use of the sewage deeply that achieves zero emission. You can get valuable products from every precipitation.
Ceramic fiber design: It is mainly used to protect the combustion chamber from secondary pollution of the castable. And, it guarantees a combustion chamber with 12 years’ service life.
100% Safety Design
High-temperature resistance: Main and second furnaces of the machine adopt stainless steel 310S that can bear high temperatures. Meanwhile, we adopt a new structure of a fire zone. Therefore, the Beston machine is running normally and stably.
Negative micro-pressure working condition: It can prevent high-temperature gases from flowing out. It protects the reactor from burning. And, it can protect the workers’ healthy.
Explosion-proof device: At the end of the main furnace of coconut shell charcoal machinery, there is an explosion-proof hole that is used for preventing excessive pressure. It can greatly protect your factory and your workers.
Multi-point pressure and temperature detection: It can ensure safer operation. When the pressure and temperature are higher than the normal value, it will alarm. Then, you can close the operation button to find the problem.
PLC electric cabinet: When there is a breakdown, it will alarm or appear alarm display. For example, all gas lines are led by draught fans which is frequency conversion. If there is blocking, it will appear on the PLC.
100% Energy Design
Recycling of flue gas: Use the discharged hot flue gas to heat the furnace, which can save a lot of fuel energy.
Low-nitrogen combustion design: The design ensures higher combustion efficiency. It is more energy-saving.
Recycling of waster: The water can be recycled for use many times. It would greatly save water resources.
Authoritative Certificates of Beston Biomass Pyrolysis Plant
As we all know, CE and ISO are the authoritative certificates of a product. Only your products and company have been detected strictly, you can get the certificates. In order to prove the high quality of Beston products, we would like to share the CE and ISO of Beston Company with you. After seeing the certificates, you would find that Beston Company is absolutely the first choice for you. You can get first-class quality and perfect service from Beston Company. Thus, please let us know your actual demands. Then we would give the most considerate service for you right away.
Conclusion
Biomass pyrolysis plant is an effective and eco-friendly machine to recycle a large amount of waste biomass into charcoal. Therefore, biomass energy will bring great convenience for home application, industry application, etc. As a professional biomass pyrolysis machine manufacturer, we would try our best to help you to make a success in the biomass pyrolysis industry. If you are interested in the business, catch up on the investment business chance. And, feel free to contact Beston Company now!
