Mobile Biochar Machine

Mobile biochar machine refers to BST-05 PRO machine. It is newly designed on the basis of the BST series of biochar machines. Because of mobility and modularity, it is easy for you to change the biochar making project locations. If you want to run a small scale charcoal making business in different places, choose a skid-mounted biochar machine from Beston Group now! Follow us to get more about BST-05 PRO machine.

Mobile Biochar Machine
Mobile Biochar Machine

Parameters of Beston Mobile Biochar Machine

ModelBST-05 PRO
Input Capacity0.3-0.5m³/h
Working MethodFully continuous
Raw MaterialsBiomass waste, such as wood, sawdust, coconut shells, olive shells, palm shells, bamboo, agricultural straw, sewage sludge, etc.
Reactor SizeΦ830mm*L5500mm
Heating MaterialsDiesel, natural gas, LPG, biomass, etc.
Energy Consumption37kw/h
Installation Area Requst (L*W*H)10m*8m*3.9m
Weight15T
Operating PressureSlight negative pressure
Service life5-8 years

Features of Mobile Skid-mounted Biochar Machine

Mobile Skid-mounted Biochar Machine
Mobile Skid-mounted Biochar Machine

Mobility And Skid-mounted

From the name of the mobile skid-mounted biochar machine, we know it is movable and skid-mounted. All components are located inside the frame. You can load it on the truck and transport it to the next charcoal-making places quickly. You don’t need to disassemble and reassemble it. It would save you a great deal of time to start a biochar making project in a new place.

Compact Structure And Small Volume

The whole length of the BST-05 PRO skid-mounted biochar machine is 9.5m. It has a compact structure and small volume. A 40 feet high cube can meet the whole transportation demand. It would save a lot of ocean costs for the customers. We reserve all functions of them. So, don’t worry about its function. We just reduce the volume of all components and locate all components in the most reasonable place.

Easy Installation – 3-5 Days Installation Time

It is a kind of skid-mounted biochar machine that has no special demand for the foundation. The pump valves, pipes, instruments, and control lines have been planned and installed before delivery. You just need to connect the circuit and adjust the water pipes when you get the machine. It just takes 3-5 days for you to install the machine.

Simple Operation And High Safety Property

We design the BST-05 PRO truck-mounted biochar machine with modular design, humanized configuration, continuous work, high automatic degree, temperature, and pressure sensor feedback in each key part, etc. We can get timely altering when pressure is too high. Thus, it is very easy, safe, and reliable for workers to operate.

Why Choose Beston Mobile Biochar Unit?

Layout of Mobile Biochar Machine
Layout of Mobile Biochar Machine

Mature Carbonization Technology

Since 2013, Beston Group has been devoted to research and development of carbonization technology. Now, we have mature carbonization technology. The BST-05 PRO mobile biochar unit of Beston Group can achieve 72-100 hours of work continuously in every operation time. BST-05 PRO machine has high stability and reliability. You don’t need to worry about the charcoal production schedule.

High Quality

In the whole production process, Beston Group adopts an IPD flow card inspection pattern. All inspection records would be saved. When there is an error, it is easy for us to find the problem. All components of the BST-05 PRO mini biochar machine are tested strictly by quality inspectors. All defective goods would not pass through. With this comprehensive system of quality control, product quality is guaranteed.

Energy-saving And Low Operation Costs

It has a good energy-saving and emission reduction effect. Meanwhile, it has a high automation degree and low operating costs. The full load power is 37kw. And, the actual operating power is about 60% of the full load. The operation power is low. The heat exchanger can increase the thermal efficiency by 5% ~ 10 %.

Easy Maintenance

It has sealing automatic tensioning adjustment that guarantees long service life.

Key parts have maintenance holes that are convenient for maintenance.

The pipe valve is connected by segmented flanges. Each section length is no more than 1m which is simple to disassemble.

The flanges are sealed with metal graphite gaskets which can be disassembled and reused repeatedly. It is easy to maintain.

Long Service Life

According to the temperature control feedback, you can adjust the fire, and set the heating plate reasonably. It would increase the thermal strength and reduce the thermal deformation. The service life of BST-05 PRO mobile charcoal machine for sale can reach 5-8 years.

Timely After-sales Service

We record and save the standard and size of all the components. If a customer needs to change the spare parts, we can call up the corresponding drawing and standard. We would guide the customer to change spare parts as soon as possible.

Mobile Biochar Machine – Eco-friendly Solution For Recycling Biomass Waste

In an oxygen-free and high-temperature reactor, biomass waste can be recycled into charcoal. The theory has been tested and verified in the charcoal making industry. Beston portable biochar machine is the machine that can achieve charcoal making process. Here, we list the acceptable processing raw materials and the end products of biochar equipment for sale for your reference. Welcome to have a look at them. Then, you can decide whether to start the charcoal making business with a portable biochar kiln or not.

Acceptable Raw Materials:

The raw materials are wood, sawdust, coconut shells, olive shells, palm shells, bamboo, agricultural straw, sewage sludge, etc. In order to guarantee a good carbonization effect and protect the carbonization reactor. We need to process the raw materials in advance. Here, you can see the requirements for the raw materials:

  • Size: Crushed raw materials into particles that are less than 2cm. You can choose the crusher from Beston Group.
  • Moisture: The moisture of the raw materials should be less than 15%. We equip the dryer machine for you to process the drying process.
  • Fluidity: The raw materials should be flowing that can avoid blocking the reactor.

Valuable End Products:

Charcoal, wood vinegar, tar, and biogas are end products from charcoal making. They all have wide applications. See their applications in the following form. According to your own application plan, you can choose to use them for yourself or sell them to the market. In fact, whatever you choose, you would get great value from them.

Charcoal From Skid-mounted Biochar Machine
Charcoal From Skid-mounted Biochar Machine
Wood Vinegar From Portable Biochar Machine
Wood Vinegar From Portable Biochar Machine
Tar From Mobile Biochar Making Machine For Sale
Tar From Mobile Biochar Making Machine For Sale
Biogas From Mobile Biochar Making Machine
Biogas From Mobile Biochar Making Machine
Charcoal Daily life Widely used as fuel in BBQ; Used as fuel in other areas.
Agricultural Attach heavy metals to improve the quality of the soil.
Industry Can be reprocessed into activated carbon.
Used for construction bricks with clay.
Widely used as fuel in industries such as steel and iron factories, ceramics, and so on.
Wood Vinegar Agricultural/Industry Anti-insect fungicide; Pesticide intermediates; Soil amendment.
Tar Industry Basic raw material for smelting bio-diesel.
Biogas Daily life Widely used as fuel.
Agricultural Greenhouse agricultural heating.
Industry Can be used as fuel; Can be used for drying; Can be used as a generator to get electricity.

Main Components of Portable Biochar Maker

Feeding System:

Feed Hopper and Wind Shelter
Feed Hopper and Wind Shelter

Carbonization Reactor System

Carbonization Reactor
Carbonization Reactor

Slag System

Water-cooled Screw Auto Discharger
Water-cooled Screw Auto Discharger
  • Feed cache hopper is used to store the materials temporarily.
  • Feed air closure device is beneficial to feed evenly and block the air connection between the reactor and the outside world.
  • Feed screw can achieve evenly feeding and enhance the adaptability to materials.
  • Internal and external cylinder: Raw materials can be dried and carbonized here.
  • Head is the device for carbonization sealing and discharging charcoal and combustible gas.
  • Casing can prevent hot smoke leakage from combustion furnace. And it can realize the reactor heat preservation and heat insulation.
  • Head seal assembly can prevent the outside air from into the reactor.
  • It contains 3 steps of water cooling dischargers.
  • Water cooling slag can lower the temperature of discharging charcoal.
  • Discharging air closure device can make the discharging evenly and prevent the air from connecting between the reactor and outside.

Combustible Gas System

Combustible Gas Cyclone Emission Dedustor
Combustible Gas Cyclone Emission Dedustor
Hydroseal
Hydroseal
Manifold
Manifold
Combustible gas cyclone dust removal can remove dust larger than 5μm in the exhaust gas.
Hydroseal is a decompression device in the reactor. It can avoid high pressure shock effect to the draft fan and combustion system.
Air manifold can stabilize the pressure. And combustible gas draft fan can extract combustible gas that makes the reactor in a micro negative pressure condition.

De-dusting System

Exhaust Gas Cyclone Emission Dedustor
Exhaust Gas Cyclone Emission Dedustor
Exhaust Gas Draft Fan
Exhaust Gas Draft Fan
Spray Tower
Spray Tower
Exhaust gas cyclone emission dedustor can remove dust larger than 5μm.
An exhaust gas draft fan can extract exhaust gas that makes the combustion reactor in a micro negative pressure condition. It is good for heating of combustion system.
A spray dust removal device can remove the tiny dust in the exhaust gas. A spray mist removal device can deeply remove the tiny dust and tiny mist in the exhaust gas.

Frame Base System

Frame
Frame

Cooling System

Condenser
Condenser

Control System

PLC Electric Control System
PLC Electric Control System
All components of BST-05 Pro portable biochar maker are located in the frame. So, it is convenient for transportation and hoisting.
A condenser can lower the high-temperature exhaust gas and protect the exhaust gas draft fan.
PLC electric control system can control, monitor, and gives feedback on the temperature and pressure in the whole running process of BST-05 PRO. The workers can adjust the temperature the pressure timely with the PLC system.

In the End

A mobile biochar machine is used to make high-quality charcoal. Are you looking for an eco-friendly and effective way of processing biomass waste? Feel free to contact Beston Group to get a timely reply. We would help you to make a successful biochar making business. You can see Pinterest to get more pictures.

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