Oil Sludge Pyrolysis Plant

Oil sludge pyrolysis plant enables you to process oil sludge into fuel oil. It is an effective and eco-friendly way to dispose of oil sludge. Are you facing the problem of how to recycle the oil sludge? If yes, please contact us to get more information about oil sludge recycling. We are glad to provide oil sludge pyrolyzing project layout, analysis, technology, and cost for all customers. When you have any questions in your business preparation, welcome to contact us.

What Is Oil Sludge?

Sources of oil sludge: Oily sludge, also known as petroleum sludge is a solid pollutant produced by the petroleum industry. It comes from the process of oil exploitation, such as exploration, installing derrick, drillingcementing, logging, seepage, drilling, gathering, refining, transportation, and storage.

Characteristics of oil sludge: Oil sludge is a thick, gelatinous substance. The composition of oil sludge is very complex. It mainly consists of a mixture of oil, water, petroleum hydrocarbons, and solid particles, including sand, heavy metals, and other harmful substances. Usually, the oil sludge contains 20%-50% oil and 40-80% water.

Hazardous Of Oil Sludge

Oil sludge often contains toxic chemicals, heavy metals, and hydrocarbons. These substances can pose serious risks to human health and the environment if not properly handled and disposed of. Here, you can find the specific pollution ranges:

Groundwater pollution: Oil sludge may seep into the ground, contaminating groundwater sources. This poses a significant risk to drinking water supplies and can have long-term effects on human health.

Air pollution: During the handling and processing of oil sludge, volatile compounds may be released into the air, contributing to air pollution. This can have adverse effects on air quality and respiratory health.

Impact on Soil Quality: When oil sludge is released onto the soil, it can lead to soil degradation. The contaminants in the sludge may alter soil composition and fertility, affecting the ability of plants to grow and thrive.

Fire and Explosion Risks: The presence of flammable components in oil sludge poses a risk of fire and explosions. This is particularly relevant in storage tanks and facilities where sludge is stored or processed.

Reasons To Choose Oil Sludge Pyrolysis Plant to Recycle Oil Sludge

Eco-friendly Goal:

Harmless disposal: The harmful substances are decomposed at a high-temperature pyrolysis process. After pyrolysis, oil sludge is made into pyrolysis oil, water, and sand.
No pollutant emission: With oil sludge pyrolysis, there is no pollutant emission during the process stages. High-end exhaust dust removal can meet EU emission standards.

Resource utilization Goal:

Oil sludge is a kind of harmful resource. Pyrolysis is a good way to utilize oil sludge characteristics that turn oil sludge into pyrolysis oil. Pyrolysis oil can be used as a fuel oil for many industrial fields. It is a good way to achieve resource utilization.

Reduction Goal:

According to the US Energy Information Administration (EIA), global oil sludge production in 2023 was 7.91 billion tons, up 2.9% from 7.67 billion tons in 2022. The United States is the world’s largest producer of oil sludge, with a production of 3.38 billion tons, accounting for 42.6% of global production. Canada is in second place, with a production of 1.39 billion tons, accounting for 17.5% of global production. Pyrolysis can achieve the reduction goal.

If you set your mind to start the business, welcome to contact Beston Group. We will try our best to help you to build the oil sludge pyrolysis factory. Any problems? Contact Beston to provide an effective thermal desorption unit solution for you.

How To Recycle Oil Sludge? – Pyrolysis Treatment

1. Feeding materials:

Collect all of the oil sludge together and then transport them to the oil sludge pyrolyzing site. And, then use an auto screw feeder to feed them into the pyrolysis furnace. Due to the unique characteristics of oil sludge, the oil sludge pyrolysis machine is installed in the open air.

2. High temperature pyrolyzing:

With the temperature rising in the pyrolysis furnace, oil sludge will be decomposed into oil, water, and sand. When the temperature rises to a certain degree, the oil gas will come out.

3. Oil storage:

Then, heavy particles in the gas will be liquefied into heavy oil and then dropped into the heavy oil tank. The light particles in the gas will rise up and liquefied into light oil in the horizontal tube condenser. And light oil is reserved in the oil tank.

4. De-dusting:

The flue gas flows into a condenser to cool down its temperature. Then, through water washing, water spray, ceramic ring adsorption, and the activated carbon adsorption, the flue gas can be discharged without pollution. The emission can reach EU environmental protection and emission standards.

As mentioned above, you can get high-quality oil with Beston oily sludge pyrolysis plant. If you want to know more about the oil sludge pyrolysis processes, welcome to contact Beston now!

End Products From Oil Sludge Pyrolysis

Oil, water, and sand are the main end products from oil sludge pyrolysis. Usually, the oil sludge contains 20%-50% oil and 40-80% water. It is rich in 20-50% oil. Therefore, we can use the oil sludge pyrolysis machine to process oil sludge. Currently, pyrolysis has been proven as the most valuable way to deal with oil sludge. It is a waste of resources if we throw the oil sludge away. Here, we would like to share the percentages of the end products for you. See them below:

Oil (12.5%)
Sand (72.5%)
Water (15%)

6 Models of Oil Sludge Pyrolysis Plant For Sale

BLJ-3, BLJ-6, BLJ-10, BLJ-16, and BLL-30 oil sludge pyrolysis machines are the models that we supply for you. We wonder that you maybe don’t know how to choose the plant for your project. Here, we list some of the specific data for your reference. Pay attention to the daily capacity, working method, and floor area, then you will pick out the most appropriate one for your project. Certainly, feel free to contact Beston to get assistance when you have doubts.

BLJ-3 Skid-mounted Oil Sludge Pyrolysis Plant

Model		BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process		Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q345R	Q345R	Q345R	Q345R	Q345R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (LWH)		18m4.2m6m	30m12m8m	30m13m8m	33m13m8m	33m13m8m	70m20m10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Number of Containers		1*40HQ	140FR+140HQ+1*20 GP	140FR+240HQ	140FR+240HQ	140FR+240HQ	25m8m bulk cargo+840HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
Condensing System	3-in-1 Condenser	300022002250 Condensing area 17.51m2	580022602500 Condensing area 35.85m2	580022602500 Condensing area 35.85m2	800022602500 Condensing area 49.5m2	800022602500 Condensing area 49.5m2	φ920*3200 2 sets of vertical condenser

Video of Oil Sludge Pyrolysis Plant In Libya

Design Advantages Of Beston Oil Sludge Pyrolysis Machine

1. Safety Design:

We equip atmospheric exhaust valves, anti-tempering device, over-temperature and over-pressure alarm devices for oil sludge pyrolysis plant. With these designs, you will receive an alarm when there are some potential risks. Then, you can check and eliminate the potential problem. Safety operation is the most important thing for a factory. You should never neglect the significance of safety devices.

2. High-end De-dusting Design:

The high-temperature flue gas enters into a condenser to cool down its temperature. Then, the flue gas would go through water washing, water spray, ceramic ring adsorption, and activated carbon adsorption. After the four filters, it can meet EU emission standards. We have installed tyre pyrolysis plants in Europe. They are qualified in Europe. Tell us your local environmentally friendly standard, we can customize the de-dusting system for your project.

3. “Three in One” Design:

The “three in one” means that oil tanks, water seal, and condensers are assembled. With it, it’s easy for you to achieve the functions of the three parts. The design has some good features, such as a small occupied area, convenient transportation, easy installation, and so on. It can reduce the costs of setting up this project.

4. Triple anti-coking Design:

We have triple anti-coking patented technology through the effort of continuous technological innovation. The triple anti-coking design solves the problem of material coking perfectly.

Quality Guarantee of Beston Group:

We have ISO and CE certificates for the oil sludge pyrolysis machine. We have strict manufacturing processes. So, the quality is guaranteed. We would like to list the detailed manufacturing processes for you here:

Standard manufacturing technique
National standard raw material
Strict quality inspection standard
Test running before delivery

5 Things to Do Before Starting an Oil Sludge Pyrolyzing Project

1. Find a reliable oil sludge pyrolysis plant manufacturer.

As we all know, a reliable manufacturer can supply high-quality machines and one-stop service for you. Like Beston Group, we would make a plan for you to start the project in advance. From layout to manufacturing and market, we would help you to make your own project analysis. You don’t need to worry about what is the next step during preparation.

2. Get a suitable capacity machine.

There are many different capacities of machines for you to choose from. Before you ask about the costs, you may need to confirm the capacity you need. Finding a suitable capacity machine is to save you money. If you buy a small scale pyrolysis unit, you need to buy another one to meet your needs. If you buy a larger one, it will cost you more extra money.

3. Prepare a factory land.

It’s better for you to prepare a factory land in advance before you get the oil sludge pyrolysis machine. Then, when the machine arrives, you can start to install the plant right away. It would save you a lot of time cost. Also, you should find enough land area to install your plant.

4. Apply for a business license.

Before installation, you need to get a business license. In order to save installation time, we would suggest the customer apply for the business license in advance. After that, you can rest assured to wait for the delivery.

In order to make a success, investors should prepare a lot of things in advance. If you are newer, let Beston Group be your cooperator to help you start the oil sludge pyrolyzing business. We are professional in project preparation. We have rich installation experience. So, you would feel comfortable after choosing Beston Group.

Oil Sludge Pyrolysis Plant - Installed In China — Oil Sludge Pyrolysis Plant – Installed In China

Beston After-sales For Oil Sludge Pyrolysis Plants

Installation service:

We offer site installation services for you. Therefore, you don’t need to worry about installation problems.

Training service:

We supply training services for you. We can teach your workers about how to operate the machine and how to maintain the machine regularly.

Technical solving service:

If you have any problems, you can contact us. Beston Group will arrange for a professional engineer to help you to solve the problem.

In The End

Oil sludge pyrolysis plant has satisfactory performance in recycling oil sludge. So, it has wide applications in most countries. At the same time, oil sludge pyrolysis is a promising industry. If you are considering seeking out a highly profitable business chance, welcome to contact Beston Group. Meanwhile, tyre and plastic also can be pyrolyzed to get high economic value. Various models of plastic to oil machine are optional for you.

Please specify your requirements:

1-What kind of solution will meet your demand? (Key point)

2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3-When is the project supposed to be running? (Key info for A-Z project programming)

4-Budget for machinery purchasing? (Key info for right model)

5-Points that you really focus on. (Customized service from our project consultant)

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