Pyrolysis plant for sale is a machine that is used to dispose of plastic, waste tire/rubber, and oil sludge. With a pyrolysis machine, you can get useful and valuable end products: pyrolysis oil, carbon black, and combustible gas. Pyrolysis oil can be used as fuel instead of coal. Meanwhile, pyrolysis equipment can reduce the pollution of used tires, plastics, oil sludge. It plays an important role in establishing an eco-friendly world. Therefore, a pyrolysis plant is popular in most countries. Investors would get a high ROI from pyrolysis projects. Welcome to contact Beston to get the integrated solutions for your projects!
Confirm Your Raw Materials For Pyrolysis
Beston pyrolysis machine for sale is designed for recycling tire, rubber, plastic, and oil sludge. In order to help you to know the specific kinds of raw materials, we make a table for your reference. You can prepare the raw materials as listed in the table. Also, please feel free to contact us to talk about the raw materials that you have. We would give the detailed oil output rate report for you:
|Plastic||PP, PE, PS, ABS, etc.;|
|Whole tire||Big car tires, truck tires, OTR tires, motorcycle tires, bicycle tires, etc.;|
|Rubber particles||Rubber cable sheath, rubber soles, and all the other kinds of rubber sheets or carpets;|
|Oil sludge||Floor oil sludge, tank bottom oil sludge, refinery oil sludge, crude oil sludge, petroleum sludge, engine oil sludge, etc.|
End Products From Pyrolysis Plant And Their Applications
Pyrolysis oil, carbon black, combustible gas, and steel wire are the end products from pyrolyzing tyres with waste tire pyrolysis plant. All of them have highly economic value and wide applications. For investors, you could take full advantage of their applications to get high economic value. Here, you can see the detailed applications:
|End Products||Wide Applications|
|Pyrolysis Oil (35-45%)||• Can be sold directly.|
|• Reprocessed into non-standard diesel by waste oil distillation machine.|
|• Can be used as industrial fuel materials for burning in cement mills, power stations, chemical factories, steel mills.|
|Carbon Black (30-35%)||• Can be sold directly.|
|• Reprocessed into high quality carbon by the carbon black processing plant.|
|• Make carbon brick by briquetting equipment.|
|Steel Wire (8-15%)||• Can be reprocessed or used to make steel and iron rod.|
|Combustible Gas (8-15%)||• Can be recycled as fuel to heat the reactor.|
Highly Praise From Customer – BLJ-16 Pyrolysis Plant in Indonesia
Find The Perfect Pyrolysis Plant For Sale – Meet Your Needs
Because of capacities and particular configurations, Beston pyrolysis machinery can be classified as mobile skid-mounted, batch, semi-continuous, and continuous machines. Here, we would like to share more information about each type of machine. The followings are preliminary guidance when you make a choice between the 5 models. Want to know the detailed cost? It is better for you to contact us directly. Tell us your actual demand. Then, we will recommend the most appropriate machine and offer a reasonable price for you. Welcome to consult us now! Get the machine from a reliable brand manufacturer – Beston now!
BLJ-3: Mobile Skid-Mounted Pyrolysis Plant
No installation: All the installation work is done in our factory. When you get the BLJ-3 skid-mounted pyrolysis plant, you just need to connect some circuits according to the instruction.
Easy transportation: All components of BLJ-3 are mounted in the skid. You can move to the next pyrolysis project easily.
Low investment cost: It is the cheapest model in our factory.
BLJ-6 & BLJ-10: Batch Pyrolysis Plant For Sale
Batch production model: The feeding and discharging of BLJ-6 and BLJ-10 pyrolysis equipment for sale can’t achieve at the same time. When the discharging is done, you can start the new round of feeding.
Small capacity: 4-6t/d and 8-10t/d are the capacity of them. One day, you can just complete a furnace pyrolysis.
BLJ-16: Semi-continuous Pyrolysis Plant For Sale
Semi-continuous working method: Compared with batch pyrolysis oil plant, the semi-continuous machines have screw feeding, 2 water-cooled slag discharge, slag box, and pretreatment. It can achieve automatic feeding and discharging.
Larger capacity: BLJ-16 can complete the two furnaces’ pyrolysis in three days.
BLL-30: Fully Continuous Pyrolysis Plant For Sale
Fully continuous working method: The BLL-30 fully continuous pyrolysis plant can achieve continuous feeding, pyrolyzing, and discharging at the same time.
Largest capacity: Because of its fully automatic operation mode, BLL-30 is the largest capacity pyrolysis unit in Beston Company.
|Capacity||1-3t/d||4-6t/d||8-10t/d||12-16t/d||8t/d (only for rubber powder)||30-35t/d|
|Working Process||Batch||Batch||Batch||Batch||Semi-continuous||Fully continuous|
|Reactor Material||Q245R||Q245R||Q245R||Q245R||Q245R||310S stainless steel|
|Drive System||350 reducer+4kw drive motor||400 reducer+5.5kw drive motor||400 reducer+5.5kw drive motor||500 reducer+7.5kw drive motor||500 reducer+7.5kw drive motor||ZQH650-50 reducer+15kw frequency conversion motor|
|Burner||2*200,000 kcal||2*300,000 kcal||2*300,000 kcal||2*400,000 kcal||2*400,000 kcal||2.5 million kcal per set|
|Total Weight of Shipped Materials||About 18t||About 24.5t||About 28t||About 34.5t||About 34.5t||About 150t|
|Number of Containers||1*40HQ||1*40FR+1*40HQ+1*20 GP||1*40FR+2*40HQ||1*40FR+2*40HQ||1*40FR+2*40HQ||25m*8m bulk cargo+8*40HQ|
|Heating Materials||Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.|
|Condensing System||Vertical Condenser||φ426*3000|
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
2 sets of vertical condenser
Learn Oil Rate That You Can Get From Different Raw Materials
ROI Of BLJ-16 Pyrolysis Plant For Sale – Calculate For Your Project
According to the market data of Europe, we list an estimated ROI report of a BLJ-16 tyre to oil plant project for your reference. You can see that the yearly income is US$: 1080974.00. How highly profitable the pyrolysis project is! If you have the plan, contact us to set up your projects now!
|Return on Investment of BLJ-16 Pyrolysis Project in Europe|
|Project Name||12-15TPD waste tire project|
|Introduction||According to the market data of Europe, the estimated ROI report, the various expenses are as follows:|
|Fixed Investment Cost||Item||Details||Unit||Unit Price/USD||Quantity||Amount/USD||Total Amount||Remark|
|From Port to Site||Set||5800||1||5800|
|Installation||Beston technician's salary||Day||350||50||17500|
|Local welder||Day||120||100||12000||2 welders are needed|
|Materials||Installation materials ready||Set||5200||1||5200||Foundation, pipe, etc.|
|Licenses||/||Ea||2000||1||2000||Environmental, firefighting, etc.|
|Operating Cost||Raw Materials||Waste tyre||Ton||0||12||0|
|End Products Price||Tyre oil||0.45||Ton||5.4||433||2338.2||45% of input|
|Steel Wire||0.15||Ton||1.8||216||388.8||15% of input|
|Carbon black||0.3||Ton||3.6||162||583.2||30% of input|
|Daily Income||US$: 3603.25|
|Monthly Income||Working day||Day||25||US$: 90081.17|
|Yearly Income||Working day||Day||300||US$: 1080974.00|
Technical Support – Beston Can Do For You
Once the order is confirmed, we will assign a project manager for you. He is responsible for coordinating and assisting all the way from production to operation. Meanwhile, we will provide a couple of technical documents in sequence as the followings:
Top 3 In the Chinese Pyrolysis Plant Export Industry
Beston waste pyrolysis machine has been exported to 80+ countries. All the installed tire/plastic/oil sludge pyrolysis plants are running smoothly now. All customers are pleased with the one-stop service that we provide. Here, you can find the installation countries and delivery pictures:
|Continents||Delivery Countries and Models|
|Africa:||Uganda (BLJ-10), Nigeria (BLJ-12, BLJ-16), Zimbabwe (BLJ-6), South Africa (BLJ-10, BLL-30 & BLJ-16), Egypt (BLJ-10 & BLJ-6), Sudan (BLJ-16)|
|Europe:||Ukraine (BLJ-16), Hungary (BLJ-10, BLL-16), UK (BLL-16), Romania (BLL-30), Turkey (BLJ-6), Kenya (BLJ-10), Morocco (BLJ-16), Spain (BLJ-3), Mauritania (BLJ-3), Netherlands (BLJ-10)|
|Asia:||South Korea (BLJ-10), Philippines (BLJ-6, BLJ-16, BLL-16, BLL-30), Indonesia (BLJ-10), Malaysia (BLJ-10), India (BLJ-10, BLL-30, BLL-16), United Arab Emirates (BLJ-10), Turkey (BLJ-6), Iraq (BLJ-6), Jordan (BLJ-6), Oman (BLJ-3), Bangladesh (BLJ-3), Saudi Arabia (BLJ-10), China (BLJ-16)|
|North America:||Dominican Republic (BLJ-10), Mexico (BLJ-10), Canada (BLJ-10)|
|South America:||Brazil (BLJ-6, BLL-16), Paraguay, Chile (BLJ-10), Argentina (BLJ-6)|
BLJ-10 Pyrolysis Plant Installed in Chile in 2019 – Process Tyres
BLL-16 Pyrolysis Plant Installed in the UK in 2019 – Process Tyres
BLJ-16 Pyrolysis Plant Installed In Paraguay in 2021 – Process Tyres
BLJ-16 Installed in the Philippines in 2021 – Process Tyres
BLJ-3 to Bangladesh in December 2021 – Process Plastics
BLJ-3 Plant to Oman in October 2021 – Process Oil Sludge
BLJ-3 Machine to Paraguay in April 2021 – Process Tires
BLJ-3 Machine to the Philippines in June 2021 – Process Tires
Strict and Perfect Quality Control System
We set up the quality control department. All the parts of the large and small pyrolysis machine should pass our quality inspection and issue the certificate. With this comprehensive system of quality control, we were able to provide satisfactory products for our customers all over the world. What’s more, we support the “third party inspection”. So, rest assured to pick the pyrolysis oil plant from Beston.
- Raw material: Dimension, Weight, Qualification
- Purchased Parts: Appearance, Quantity, Serial Number
- Machined Casting Parts: Appearance, Dimension, Technical Parameter
- Cutting: Deburring, Dimension
- Welding: Weld Appearance, Pressure Test, Ultrasonic Test
Appearance: Finishing, Painting
Packing List, Packing Weight, and Dimension
Beston One-stop Service For You:
- Technology consulting
- Testing your raw materials
- Project design
- Free layout design
- Provide production progress
- Product delivery inform
- Site and online installation
- 24/7 hours after-sales technical consultation
- Product software upgrade service
Unique Advantages Of Beston Pyrolysis Machine For Sale
With IoT, it can realize timely online monitoring of the running condition of whole pyrolysis equipment on the mobile terminal of the device. It facilitates the overall operation and control of the machine.
The technology solves the technical problem of wax oil blocking pipelines in processing waste plastics. It ensures the continuous and stable operation of the pyrolysis plant. Also, it improves oil yield.
BLL-30 thermal desorption unit adopts the technical solution that leads the pyrolysis technology industry development. It is an innovation in the sludge pyrolysis industry.
Beston can provide distillation purification technology and decolorization and deodorization technology to further process the tire pyrolysis oil. It is a good way to improve the value of end products and increase the overall ROI of customers. See the oil distillation machine here.
PLC and DOS improve control efficiency, saves labor, and improve the working environment. Meanwhile, the PLC and DOS have data storage and download functions. You can check the data after a long while.
Beston Group provides free layout and installation design for you. And, we would supply system software upgrade service for customers. It would save additional investment costs.
3 Unique Design of Beston Pyrolysis Machine
Beston Company is a professional one of pyrolysis plant manufacturers in China. The patented waste pyrolysis plants of Beston have 3 unique and innovative designs. The 3 designs enable the machines to become top-class machine on the market. With the Beston pyrolysis plant for sale, you don’t need to worry about environmental certification and safety problems. Get 100% eco-friendly and 100% safe machines from Beston now!
- No wastewater discharge: The heat exchange water of the condenser is separated from the oil and gas. There is no direct contact between oil and gas. The water can be recycled.
- No exhaust gas emission: The excess condensed gas enters into a special exhaust chamber directly. It will not be discharged into the air.
Energy Saving Design
- The oil and gas recovery system is designed to collect combustible gas. Then, use them to provide heat for the reactor. It would save the fuel cost greatly.
- The heavy oil burner is designed for burning heavy oil to provide heat for heating the reactor. It greatly reduces fuel costs.
The pyrolysis oil equipment has multiple points to observe temperature, pressure, liquid level. When high temperature or high pressure appears, the alarm device will be ringing. Then, you can find the problem quickly and adjust them in time.
Pyrolysis Process of Pyrolysis Plant For Sale
Generally, waste plastic and the waste tire should be crushed into small pieces with a tyre shredder to improve working efficiency.
Use a screw conveyor to pour pieces of waste plastic and waste tire into the reactor. The feeding system can control the speed of the conveyor in the conveying process. What’s more, we equipment air seal machinery to avoid air entering the reactor.
MSW pyrolysis plant for sale of our factory adopts an indirect heating system to heat the reactor. When it reaches the corresponding temperature, the plastic and tire begin to pyrolysis and produce oil gas.
It is used to condense the light oil gas into liquid oil. The condenser system is an important part of the pyrolysis system, which can fully cool oil gas to increase the oil yield.
Beston’s dedusting system has four steps to totally purity the exhaust gas. It contains water washing, water spray, ceramic ring adsorption, and activated carbon adsorption. Therefore, our pyrolysis plant for sale can achieve no pollution emission. Dedusting is one of the comprehensive strength competition factors for pyrolysis plant suppliers.
At the bottom of the pyrolysis reactor, we design the screw conveyor. We also design a recycling cooling system on the outside of the reactor to decrease the temperature of carbon black. Though the design, operation safety, and personal safety of workers can be guaranteed.
We list the pyrolysis process of the Beston pyrolysis plant. If you still have questions, contact us directly. Our professional engineer will answer you detailedly. Get the pyrolysis plant cost here.
Pyrolysis plant for sale of Beston can process tires, plastics, and oil sludge into fuel oil. It is the trend of using pyrolysis technology to recycle tires, plastics, and oil sludge. It not only reduces the pollution from waste, but also produces new valuable end products. So, the pyrolysis machine is worthy of investing. If you have a pyrolysis business plan, get the cost estimate from us now. We will customize the machine according to your needs. We hope to establish deeper win-win cooperation with customers from all over the world. Also, you can see Beston Pinterest get more pictures.