Pyrolysis plant video of Beston Company can help you to know the pyrolysis technology and pyrolyzing process clearly. If you are seeking for pyrolysis machine video, welcome to see the Beston videos. Also, we have made a list of some delivery and installation videos for you. Interested in Beston delivery and installation? Let’s take a look at them.
Overview of Beston Pyrolysis Plant Video
Note: We list the detailed descriptions in the video as flows. Hope you know the video better.
Dear friends of Beston, I’m Fredo Wang and Today is 19th November of 2020. Today we are at our running site for pyrolysis. What we have here are 5 sets of 12 tons/day pyrolysis units. In total 60 tons/day in capacity. The raw materials we are taking are oil sludge. Let’s take a look inside.
Now we are in the plant. You can see all of our 5 pyrolysis machines are lined up one by one. The pyrolysis system we have consists of mainly three parts- the reacting system, the condensing system, and the de-dusting system. In our case only the reacting system is inside the warehouse, the other two systems we locate outside for good. Let me explain the process in detail.
Feeding: Let’s first start with feeding: The feeding is done by a crane dropping material into the hopper, the hopper is connected with an auto screw feeder feeding into the reactor. The feeding process will take about 1 hour, and after that we will start the burner for preheating. The preheating process will take about two hours when the reactor temperature reaches 180 degrees. That’s when the reaction will begin. This Burner can be fueled by diesel, LPG, natural gas, or of course pyrolysis oil. Dear friends, what we have here is the feeding. Now we are feeding the oil sludge into the system. It is done by the crane take a tonnage bag and dropping into the hopper we have. And after the hopper it’s connected with the auto screw feeder. It will feed into the system.
Pyrolyzing: Once the reaction starts, the oil gas will be generated from the reactor. Then it will first arrive at the manifold. The manifold is to separate the heavy element from the light oil gas. Then it will be reserved in the oil sludge tank. You can see how it looks from here. While the light oil gas will travel to the next part, that is the condensing system.
Cooling: The condensing system we have is the vertical condensers. From here we have three condensers with two oil tanks for each unit of machine. From here the oil gas will be condensed and liquified, the oil will be reserved into the oil tanks. It will be later transported into a bigger tank like this.
Recycling syngas: After the condensing we still have some non-condensable gases left. We call it Syngas. The Syngas will first come to the hydroseal. This Hydroseal is used to purify the gas also to prevent the backfire from happening. Then the syngas will be direct back to the furnace to be burned as a heating source. The utilization of the syngas makes the system self-sufficient and environmental friendly.
The cooling water circulation of all 5 machines are supplied from here, this cooling water pond. The cooling tower we have here can process water of 80 cubic meters per hour.
Here we are at our oil sludge area. These oil sludge are coming-in in tanks, in the form of liquid. We also have oil sludge coming-in in tonnage bag, that is in the form of solid. Our system takes the material regardless of its forms. The oil yield of such is normally around 30-40%. If you can send some samples to us, we would love to test it out for you.
Working Process Video of Pyrolysis Plant
3D Pyrolysis Plant Videos for Different Raw Materials
Process Tyres
Process Oil Sludge
Hot Types of Beston Pyrolysis Plant
BLJ-3 Skid-Mounted Pyrolysis Plant
Small Pyrolysis Plant
Continuous Pyrolysis Plant
Cases of Pyrolysis Plant Video
Pyrolysis plants of Beston Company have been exported to Morocco, Paraguay, Chile, the Philippines, United Kingdom, South Africa, Hungary, Indonesia, Romania, Ukraine, Korea, Turkey, Dominica, Uganda, Nigeria, Jordan, Netherlands, Canada, Malaysia, Saudi Arabia, Zimbabwe, Brazil, etc. See the videos here:
Parameter of Pyrolysis Plant For Sale – Get Appropriate One
Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
Pyrolysis plant video made by Beston Company is a good way to show the pyrolyzing process. Pyrolysis plant can be used to process tyres, rubber, plastic, and oil sludge into fuel oil. Welcome to be our cooperator to start a pyrolyzing business. Beston Company supply a one-stop service for you. Meanwhile, send us your message to get the pyrolysis machine cost now!
More videos on Beston Youtube: https://www.youtube.com/channel/UCXAIC6Y1Jb7FCcKw87LJZHg.