Pyrolysis Plant in Pakistan

Facing the huge threat posed by the waste in Pakistan, pyrolysis plant in Pakistan emerges as an eco-friendly solution. This innovative approach can address the pressing waste crisis that has been plaguing the nation. Moreover, it opens up a promising avenue for lucrative investment opportunities. Now let’s delve deeper into how this eco-friendly solution operates.

Why Invest in Pyrolysis Plant in Pakistan?

Pakistan generates nearly 50 million tons of solid waste annually. Usually, these wastes are disposed of through landfills or incineration. However, the two ways have severely detrimental effects on the land, air, and water. Therefore, eco-friendly pyrolysis equipment in Pakistan has become an excellent choice for waste management solutions. You can learn more about pyrolysis through the following comparison.

Advantages/Technology	Pyrolysis	Landfill	Incineration
Land Occupation	Minimal land footprint	Large land use	Moderate land use
Resource Recovery	Maximize utilization of large amounts of waste	No recycling opportunities	Limited metal recovery
Waste Reduction	Significantly reduces	Limited	Limited
Energy Production	Efficient energy extraction	Does not generate energy	Generates heat, but inefficient
Environmental Impact	Low emissions and pollution	Land and water pollution	Atmospheric pollution
Hazardous Residues	Minimal	CH4, heavy metals, etc.	Dioxins, heavy metals, HCl, SO2, NOx, etc.
Sustainability	Enables circular economy	Not sustainable	Not sustainable
Innovation Potential	High, involving process optimization and product new application	Limited	Limited

Is Pyrolysis Project in Pakistan Pofitable?

In terms of economic potential, pyrolysis plant in Pakistan can generate revenue through the sale of fuel oil, carbon black, and steel wire. The market demand for these products is high, especially in industries such as energy, construction, and manufacturing. You can browse the profit analysis report below for reference. We can see that the total cost of pyrolysis plant project is about $455,000, and the total revenue in one year is about $1,000,000. The initial investment cost can be recouped within a year and obtain a profit of $545,000. Therefore, investing in a pyrolysis plant in Pakistan can really bring substantial financial returns.

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name	12-15TPD waste tire project
Introduction	According to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment Cost	Item	Details	Unit	Unit Price/USD	Quantity	Amount/USD	Total Amount	Remark
	Equipment	BLJ-16	Set	89000	1	89000
	Transportation	Seafreight	Set	64600	1	64600
		From Port to Site	Set	5800	1	5800
	Customs Tax	0.15	Set	13350	1	13350
	Installation	Beston technician's salary	Day	350	50	17500
		Round-trip aritickets	Ea	3820	2	1640
		Visa	Ea	750	1	750
		Local welder	Day	120	100	12000		2 welders are needed
		Local plumber	Day	120	20	2400
		Local labor	Day	108	50	5400
		Crane forklift	Day	160	30	4800
	Materials	Installation materials ready	Set	5200	1	5200		Foundation, pipe, etc.
	Licenses	/	Ea	2000	1	2000		Environmental, firefighting, etc.
	Workshop	500	㎡	380	500	190000
							US$: 452440.00
Operating Cost	Raw Materials	Waste tyre	Ton	0	12	0
	Water	/	m³	0.39	3	1.17
	Electricity	/	KWH	0.2	864	172.8
	Fuel	Natural gas	Liter	0.77	240	184.8
	Labor	/	People	72	4	288
	Maintenance	/	Day	85	1	85
	Depreciation	8 years	Day	175.18	1	175.18
	Tax	0.05				0
							US$: 906.95
End Products Price	Tyre oil	0.45	Ton	5.4	433	2338.2		45% of input
	Steel Wire	0.15	Ton	1.8	216	388.8		15% of input
	Carbon black	0.3	Ton	3.6	162	583.2		30% of input
	Subsidy		Ton	100	12	1200
							US$: 4510.20
Daily Income							US$: 3603.25
Monthly Income	Working day		Day	25			US$: 90081.17
Yearly Income	Working day		Day	300			US$: 1080974.00

Waste Pyrolysis Recycling Solution in Pakistan

When it comes to raw materials for pyrolysis, waste tires, plastic, rubber, and oil sludge can be used as raw materials for a pyrolysis plant in Pakistan. The availability and accessibility of these raw materials make pyrolysis a viable waste recycling solution in Pakistan. Now let’s find out where the raw materials come from.

Available Pyrolysis Products

Pyrolysis plant in Pakistan produces valuable products that have a wide range of applications. The products include pyrolysis oil, carbon black, steel wire, and syngas.

• Pyrolysis oil: It can be a substitute for traditional fossil fuels. This fuel oil has a high calorific value and can be used in industries such as power generation, heating, and transportation.
• Carbon black: It can be used as a reinforcing agent in rubber products, a pigment in paints and inks, and as a filler in plastics.
• Steel wire: It is mainly derived from waste tires. This steel wire can be further processed and used in the manufacturing of new steel products.

Types of Pyrolysis Plant for Sale in Pakistan

According to the operation code, there are different types of pyrolysis plants available for sale in Pakistan. These will cater to various needs and requirements of customers. These include batch, semi-continuous, and fully continuous pyrolysis plants. Let’s get to know their respective characteristics.

The choice of pyrolysis plant in Pakistan depends on factors such as waste volume, available space, and investment budget. Investors can select the most suitable type of plant-based on their specific requirements.

Parameters of Beston Pyrolysis Plant for Sale in Pakistan

Model		BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process		Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q345R	Q345R	Q345R	Q345R	Q345R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)		18m*4.2m*6m	30m*12m*8m	30m*13m*8m	33m*13m*8m	33m*13m*8m	70m*20m*10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Number of Containers		1*40HQ	1*40FR+1*40HQ+1*20 GP	1*40FR+2*40HQ	1*40FR+2*40HQ	1*40FR+2*40HQ	25m*8m bulk cargo+8*40HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
	3-in-1 Condenser	3000*2200*2250 Condensing area 17.51m2	5800*2260*2500 Condensing area 35.85m2	5800*2260*2500 Condensing area 35.85m2	8000*2260*2500 Condensing area 49.5m2	8000*2260*2500 Condensing area 49.5m2

Working Process of Pyrolysis Plant in Pakistan

After understanding acceptable raw materials and achievable products, let’s now delve into how the equipment operates in detail.

1. Feeding: Waste materials, such as tires and plastic, are fed into the pyrolysis reactor manually or automatically.
2. Heating: The waste materials are heated to a specific temperature, initiating the pyrolysis reaction.
3. Pyrolysis: The waste materials undergo thermal decomposition in the absence of oxygen, resulting in the production of pyrolysis oil.
4. Collection: The pyrolysis oil produced during pyrolysis is condensed and collected.

Features and Advantages of Pyrolysis Plant in Pakistan

The main features of a tire pyrolysis plant are as follows:

• It offers multiple models to choose from, allowing for the customization of equipment automation levels.
• It can adapt to various types of raw materials.
• With ceramic ring absorption, water spray, and a dedusting tower. Its flue gas dust removal incorporates advanced national environmental standards.
• It is equipped with safety devices such as temperature gauges, pressure indicators, and explosion-proof valves to ensure safety.
• It recovers syngas, reducing fuel costs and improving fuel utilization efficiency.

Beston Catalytic Pyrolysis Technology for Plastic Pyrolysis Plant in Pakistan

Plastic catalytic technology is one of our unique patents. The technology uses a catalytic tower to decompose the paraffin oil produced by plastic pyrolysis plant. It can improve the quality of pyrolysis oil. At the same time, it can solve the problem of wax oil blockage, and then improve the efficiency of the equipment. If you are interested, please contact us.

Shipping/Installation/Running Cases of Beston Pyrolysis Plant Worldwide

As a manufacturer of pyrolysis plant in Pakistan, Beston possesses rich experience in helping customers gain success. These projects have made a significant impact on waste management and local communities.