Pyrolysis Plant in Pakistan

Facing the huge threat posed by the waste in Pakistan, pyrolysis plant in Pakistan emerges as an eco-friendly solution. This innovative approach can address the pressing waste crisis that has been plaguing the nation. Moreover, it opens up a promising avenue for lucrative investment opportunities. Now let’s delve deeper into how this eco-friendly solution operates.

Pyrolysis Plant in Pakistan
Pyrolysis Plant for Sale in Pakistan

Why Invest in Pyrolysis Plant in Pakistan?

Pakistan generates nearly 50 million tons of solid waste annually. Usually, these wastes are disposed of through landfills or incineration. However, the two ways have severely detrimental effects on the land, air, and water. Therefore, eco-friendly pyrolysis equipment in Pakistan has become an excellent choice for waste management solutions. You can learn more about pyrolysis through the following comparison.

Advantages/Technology Pyrolysis Landfill Incineration
Land Occupation Minimal land footprint Large land use Moderate land use
Resource Recovery Maximize utilization of large amounts of waste No recycling opportunities Limited metal recovery
Waste Reduction Significantly reduces Limited Limited
Energy Production Efficient energy extraction Does not generate energy Generates heat, but inefficient
Environmental Impact Low emissions and pollution Land and water pollution Atmospheric pollution
Hazardous Residues Minimal CH4, heavy metals, etc. Dioxins, heavy metals, HCl, SO2, NOx, etc.
Sustainability Enables circular economy Not sustainable Not sustainable
Innovation Potential High, involving process optimization and product new application Limited Limited
Pyrolysis for waste disposal
landfill saturation
Incineration for waste disposal

Is Pyrolysis Project in Pakistan Pofitable?

In terms of economic potential, pyrolysis plant in Pakistan can generate revenue through the sale of fuel oil, carbon black, and steel wire. The market demand for these products is high, especially in industries such as energy, construction, and manufacturing. You can browse the profit analysis report below for reference. We can see that the total cost of pyrolysis plant project is about $455,000, and the total revenue in one year is about $1,000,000. The initial investment cost can be recouped within a year and obtain a profit of $545,000. Therefore, investing in a pyrolysis plant in Pakistan can really bring substantial financial returns.

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name12-15TPD waste tire project
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
US$: 452440.00
Operating CostRaw MaterialsWaste tyreTon0120
FuelNatural gasLiter0.77240184.8
Depreciation8 yearsDay175.181175.18
US$: 906.95
End Products PriceTyre oil0.45Ton5.44332338.245% of input
Steel Wire0.15Ton1.8216388.815% of input
Carbon black0.3Ton3.6162583.230% of input
US$: 4510.20
Daily IncomeUS$: 3603.25
Monthly IncomeWorking dayDay25US$: 90081.17
Yearly IncomeWorking dayDay300US$: 1080974.00

Waste Pyrolysis Recycling Solution in Pakistan

When it comes to raw materials for pyrolysis, waste tires, plastic, rubber, and oil sludge can be used as raw materials for a pyrolysis plant in Pakistan. The availability and accessibility of these raw materials make pyrolysis a viable waste recycling solution in Pakistan. Now let’s find out where the raw materials come from.

Scrap tyres

Tire recycling solution

It includes scrap tires for various types of vehicles such as bicycles, tractors, and forklifts.

Waste plastic

Plastic recycling solution

It includes most types of waste plastics except for PET and PVC.

Waste rubber

Rubber recycling solution

It includes end-of-life or rejected rubber products, such as rubber conveyor belts, rubber hoses, rubber washers, and seals.

Oil sludge

Oil sludge recycling solution

It includes oil sludge from drilling mud, oil stock tank, refinery, etc.

Available Pyrolysis Products

Pyrolysis plant in Pakistan produces valuable products that have a wide range of applications. The products include pyrolysis oil, carbon black, steel wire, and syngas.

  • Pyrolysis oil: It can be a substitute for traditional fossil fuels. This fuel oil has a high calorific value and can be used in industries such as power generation, heating, and transportation.
  • Carbon black: It can be used as a reinforcing agent in rubber products, a pigment in paints and inks, and as a filler in plastics.
  • Steel wire: It is mainly derived from waste tires. This steel wire can be further processed and used in the manufacturing of new steel products.

Types of Pyrolysis Plant for Sale in Pakistan

According to the operation code, there are different types of pyrolysis plants available for sale in Pakistan. These will cater to various needs and requirements of customers. These include batch, semi-continuous, and fully continuous pyrolysis plants. Let’s get to know their respective characteristics.

Beston Batch Pyrolysis Plant for Sale
Batch Type

Batch type is suitable for small-scale operations. It can process a limited amount of waste at a time. It requires manual feeding and longer cooling times.

Beston Semi-continuous Pyrolysis Plant
Semi-continuous Type

Semi-continuous type offers a balance between batch and continuous systems, allowing for higher processing capacities and more automation.

Beston Continuous Pyrolysis Plant for Sale
Continuous Type

Fully continuous machine is the most advanced and efficient, capable of processing large quantities of waste continuously with minimal human intervention.

The choice of pyrolysis plant in Pakistan depends on factors such as waste volume, available space, and investment budget. Investors can select the most suitable type of plant-based on their specific requirements.

Parameters of Beston Pyrolysis Plant for Sale in Pakistan

Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
Condensing area
Condensing area
Condensing area
Condensing area

Working Process of Pyrolysis Plant in Pakistan

After understanding acceptable raw materials and achievable products, let’s now delve into how the equipment operates in detail.

  1. Feeding: Waste materials, such as tires and plastic, are fed into the pyrolysis reactor manually or automatically.
  2. Heating: The waste materials are heated to a specific temperature, initiating the pyrolysis reaction.
  3. Pyrolysis: The waste materials undergo thermal decomposition in the absence of oxygen, resulting in the production of pyrolysis oil.
  4. Collection: The pyrolysis oil produced during pyrolysis is condensed and collected.

Working Process Flow Chart of BLL-30 Continuous Pyrolysis Plant

Features and Advantages of Pyrolysis Plant in Pakistan

The main features of a tire pyrolysis plant are as follows:

  • It offers multiple models to choose from, allowing for the customization of equipment automation levels.
  • It can adapt to various types of raw materials.
  • With ceramic ring absorption, water spray, and a dedusting tower. Its flue gas dust removal incorporates advanced national environmental standards.
  • It is equipped with safety devices such as temperature gauges, pressure indicators, and explosion-proof valves to ensure safety.
  • It recovers syngas, reducing fuel costs and improving fuel utilization efficiency.
Fully Continuous Tyre Pyrolysis Plant
Fully Continuous Tyre Pyrolysis Plant

Beston Catalytic Pyrolysis Technology for Plastic Pyrolysis Plant in Pakistan

Plastic catalytic technology is one of our unique patents. The technology uses a catalytic tower to decompose the paraffin oil produced by plastic pyrolysis plant. It can improve the quality of pyrolysis oil. At the same time, it can solve the problem of wax oil blockage, and then improve the efficiency of the equipment. If you are interested, please contact us.

Beston Catalytic Pyrolysis Technology
Beston Catalytic Pyrolysis Technology

Shipping/Installation/Running Cases of Beston Pyrolysis Plant Worldwide

As a manufacturer of pyrolysis plant in Pakistan, Beston possesses rich experience in helping customers gain success. These projects have made a significant impact on waste management and local communities.


    Please specify your requirements:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)