Pyrolysis Plant In South Africa

Beston Group offers suitable pyrolysis plant in South Africa. The main purpose is to treat waste tires, waste plastics, and oil sludge to reduce environmental pollution. If you are considering investing in a pyrolysis machine in South Africa, here is some information you need to know.

Why is South Africa Suitable to Invest Pyrolysis Plant?

Large energy demand

South Africa, the most industrialized country in Africa, has a huge energy demand. Investing in the pyrolysis plant in South Africa can help meet the country’s growing energy needs, reduce dependence on imported energy, and improve the reliability of energy supply.

Serious environmental challenges

As a populous country, South Africa faces a serious waste disposal problem. Pyrolysis plants can effectively treat waste and convert it into pyrolysis oil, carbon black and syngas. It can reduce the environmental hazards of traditional landfill and incineration treatment methods, thus lowering pollution to land and air.

Policy support

To promote the development of renewable energy and effective waste utilization, the government of South Africa has introduced relevant policies and incentives to encourage investment of pyrolysis plants, such as REIPPPP, tax credits, subsidies and loan support for pyrolysis projects.

Economic benefits

The unemployment rate in South Africa is over 30% due to the imbalance of economic structure and the COVID-19 epidemic in recent years. Investment in pyrolysis plant in South Africa will drive the development of related industrial chains, including engineering and construction industry, iron and steel industry, chemical industry, etc. This will create more jobs, increase the employment rate, and improve people’s income levels.

Beston Pyrolysis Plant in South Africa for Sale

What is A Pyrolysis Plant in South Africa?

A pyrolysis plant in South Africa is a unit used to decompose organic substances in a high-temperature and oxygen-poor environment. During pyrolysis process, organic materials are heated in a furnace, producing smaller molecules and VOCs. VOCs are released in the form of vapor and then condensed into fuel oil.

The machine helps to recycle waste tires, waste plastics and oil sludge, which contributes to environment protection. Moreover, the machine is equipped with waste gas treatment system and waste water recycling system so that the production process is clean and low pollution. As a result, pyrolysis plants in South Africa are widely used in waste treatment and energy production.

Choose An Appropriate Pyrolysis Plant in South Africa

Before starting your pyrolysis project, you need to consider some parameters for the pyrolysis plant for sale in South Africa. You can choose the appropriate equipment model based on the parameter table provided below. And then please contact Beston Group for detailed quotations and a pyrolysis plant project report.

Beston Batch Pyrolysis Plant for Sale — Batch Type

Beston Semi-continuous Pyrolysis Plant — Semi-continuous Type

Beston Continuous Pyrolysis Plant for Sale — Continuous Type

Model		BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process		Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q345R	Q345R	Q345R	Q345R	Q345R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (LWH)		18m4.2m6m	30m12m8m	30m13m8m	33m13m8m	33m13m8m	70m20m10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Number of Containers		1*40HQ	140FR+140HQ+1*20 GP	140FR+240HQ	140FR+240HQ	140FR+240HQ	25m8m bulk cargo+840HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
Condensing System	3-in-1 Condenser	300022002250 Condensing area 17.51m2	580022602500 Condensing area 35.85m2	580022602500 Condensing area 35.85m2	800022602500 Condensing area 49.5m2	800022602500 Condensing area 49.5m2	φ920*3200 2 sets of vertical condenser

Final Products and Their Applications of Pyrolysis Plant in South Africa

Pyrolysis oil

Directly used as industrial fuel: Suitable for many factories, such as cement factories, brick factories, ceramics factories, power plants and so on.
Deep processing: Used for deep processing into non-standard diesel or chemical products.

Carbon black

Rubber industry: Important filler for rubber products, used to enhance the strength, wear resistance and weather resistance of rubber materials.
Coatings industry: Used in the production of printing inks, pigments and dyes for coloring and increasing gloss of inks and coatings.
Battery industry: Used in the production of electronic components, such as batteries, conductive plastics and wire and cable insulation.

Syngas

Direct use for pyrolysis heating: Recycled for heating the pyrolysis reactor, saving fuel cost.
Collected for industrial heating: Used for metallurgy and ceramic production, drying bricks, wood, paper, etc.

Waste Raw Materials for Pyrolysis Plant in South Africa

South Africa is one of the most economically developed countries in the African continent, with a large population and a strong industrial base. As a result, plenty of waste tires, plastic and oil sludge are generated each year. These waste materials cause serious environment pollution and resource wastage.

Scrap tire: It mainly comes from various vehicles, such as private vehicles like bicycles and motorcycles, commercial vehicles like buses and vans, construction vehicles like forklift trucks and bulldozers, and agricultural vehicles like tractors and harvesters.

Plastic waste: It mainly comes from industrial packaging and residents’ daily use, including plastic bags, plastic bottles, disposable food packaging, appliance housings, foam products, etc. It includes different types of plastic, such as PE (Polyethylene), PP (Polypropylene), and PS (Polystyrene).

Oil sludge: It is mainly generated in the exploitation, transportation, and refining processes of the petroleum industry. It includes oil sludge from the oil field, oil sludge from the oil tank, oil sludge from the contaminated soil, etc.

Please note that specific pyrolysis plant for sale in South Africa may have different capacities and applicable ranges. It is recommended to discuss your specific requirements with Beston Group or send samples to Beston Group for further testing.

Beston Perfect After-sales Services to Support Your Success

File Support for Project Application

We can provide documents such as certification and qualification of our pyrolysis plant in South Africa, environmental impact assessments, and safety assessments for our customers. This can assist customers in completing project applications.

Timely Delivery and Transportation

Once the equipment is completed, we commit to delivering it to the designated customer location within the agreed-upon time.

Technical Support

We offer comprehensive technical support, including on-site engineering guidance for equipment installation, commissioning and later maintenance. This is conducive to ensuring the efficient operation of the pyrolysis machine for sale in South Africa.

Personnel Training

Our experienced technical team will impart essential operational and maintenance knowledge to your employees. This training helps to ensure smooth operation of the equipment in the future.

Delivery Manager Exclusive Services

For each customer, we have a delivery manager dedicated to them. We will build customer product use files for each customer. We will maintain long-term and effective communication with them, and solve their problems in time.

Lifelong Spare Part Replacement

We provide spare parts for customers for life.

Good Reviews of Beston After-sales Service — Customers’ Good Reviews for Beston After-sales Service

Beston Group’s Sucessful Cases of Pyrolysis Plant in South Africa

Beston Group has successfully completed some pyrolysis projects in South Africa. With a proven track record of collaboration, we have become a reliable and trusted pyrolysis plant manufacturer of pyrolysis plants in South Africa. Below are typical cases of Beston pyrolysis machine in South Africa. You can click on it to learn more details.

Case 1: BLJ-3 Mobile Plastic Pyrolysis Unit Shipped to South Africa in 2023

BLJ-3 skid-mounted pyrolysis plant only requires minimal installation because approximately 90% of the installation has been completed at the factory. With a daily waste material recycling capacity of 1-3 tons, it is an ideal investment for initiating small-scale environmental projects. The South African customer in case 1 uses the machine to recycle waste plastic to get plastic pyrolysis oil used as alternative fuel oil. The project has just entered the operational phase this year.

BLJ-3 Mobile Plastic Pyrolysis Plant Shipped to South Africa in 2023

Case 2:BLJ-16 Waste Tire Pyrolysis Plant Shipped To South Africa

BLJ-16 semi-continuous pyrolysis plant has the advantages of both a small pyrolysis plant and a continuous one. And the maximum daily capacity is about 20 tons. The South African customer in case 2 uses the machine to dispose of waste tire. The project has been running successfully for more than four years. The customer has given positive feedback on Beston’s pyrolysis equipment.

Case 3: Beston BLJ-10 Tyre Recycling Machine Shipped to South Africa

BLJ-10 tire recycling plant for sale is a small type of machine. It is suitable for small businesses or first investment. The South African customer in case 3 runs the BLJ-10 pyrolysis plant to dispose of waste tyres. He can get high-value fuel oil, carbon black and steel wire. The project has been running successfully for more than four years. According to customer feedback, the machine is still in good condition.

BLJ-10 Tyre Pyrolysis Plant To South Africa

Case 4: Beston BLL-20 Continuous Tyre Pyrolysis Plant Installed in South Africa

The daily capacity of continuous tyre pyrolysis plant in South Africa can reach 20-24t. It has a high output. Therefore, it is suitable for large-scale tyre recycling factories. At present, the project has been running successfully for four years. It has brought great profits to customers.

BLL-20 Waste Plastic Pyrolysis Plant Installed in South Africa

Please specify your requirements:

1-What kind of solution will meet your demand? (Key point)

2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3-When is the project supposed to be running? (Key info for A-Z project programming)

4-Budget for machinery purchasing? (Key info for right model)

5-Points that you really focus on. (Customized service from our project consultant)

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