Pyrolysis Plant Project Report

Pyrolysis plant project report can help you to have a deeper understanding of pyrolysis projects. As a professional pyrolysis plant manufacturer, we are experienced in providing a tyre pyrolysis project report for you. If you want to get the related information, please follow Beston to obtain more from the followings:

Installation Site Of Beston Pyrolysis Plant
Installation Site Of Beston Pyrolysis Plant

What Is Pyrolysis Plant?

It is a device to convert tire, plastic, and oil sludge into fuel oil. It mainly depends on the pyrolysis technology to achieve waste recycling. Under the environment of the anaerobic and high temperatures (usually 280-350℃), pyrolysis rection begins.

What Pyrolysis Pant Can Do For You?

1. Solve The Pollution of Waste Plastic, Tyre, And Oil Sludge

As we all know, most countries are facing severe plastic, tire, and oil sludge pollution problems. Large of them are stocked in the earth. Some of them are burned directly or in landfills. The methods will cause very large pollution to the surrounding biological, soil, water, and air. Thus, they would affect the safety of people’s diet and drinking water. In order to solve the pollution condition, people put forward many methods to solve the intractable problem. Through continuous experiments, pyrolysis technology has been confirmed as the most eco-friendly way to dispose of used plastic, tire, and oil sludge. Like the Beston pyrolysis plant, we can guarantee all emission gases reach EU standards.

2. Get Valuable End Products – To Make Money

With the Beston pyrolysis oil plant, you can recycle plastic, tire, and oil sludge to get valuable end products. Pyrolysis oil, carbon black, combustible gas, and steel wire are the main end products. Here, we list the specific applications for you. They are good selling products in the market. Through selling directly, you can make a great deal of money. Certainly, you can use them on your own.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Steel Wire From Tyres
Steel Wire From Tyres
Combustible Gas
Combustible Gas
End Products Wide Applications
Pyrolysis Oil (35-45%) • Can be sold directly.
• Reprocessed into diesel and gasoline by waste oil distillation machine.
• Can be used as industrial fuel materials for burning in cement mills, power stations, chemical factories, and steel mills.
Carbon Black (30-35%) • Can be sold directly.
• Reprocessed into high-quality carbon by the carbon black processing plant.
• Make carbon brick with briquetting equipment.
Steel Wire (only tire) (8-15%) • Can be reprocessed or used to make steel and iron rod.
Combustible Gas (8-15%) • Can be recycled as fuel to heat the reactor.

Oil Rate From Different Raw Materials

Through pyrolysis, you can get pyrolysis oil from tire, rubber, plastic, and oil sludge. When mentioning the pyrolysis oil plant project report, most customers are concerned about the oil rate. Different raw materials have different oil rates. We do an oil rate from different raw materials for your reference. Compare with your raw materials, you can find the corresponding oil rate. Meanwhile, welcome to contact us if you can not find your raw material.

Oil Rate From Different Raw Materials
Oil Rate From Different Raw Materials

Is Pyrolysis Plant Project Profitable?

Yes, it is a high ROI business project. Taking BLJ-16 as an example, Beston makes a profit analysis report for you. It is an important part of the waste tyre pyrolysis plant project report. You can find it in the following table. It is based on the Chinese market. If you want to get the profit analysis and tyre pyrolysis project report of your country, please contact us. We would ask you about some data to make a detailed report for you.

Analysis of BLJ-16  Pyrolysis Plant To Process Waste Tyre
Material Tyre 15MT/Day $46/MT
Fuel Natural Gas 300M³/Day $0.45/M³
Electricity 81KW/H 18Hour $0.14/KWH Daily consume 1,458kwh
Labor 8 person 1 day $15/person/day
Pyrolysis oil 45% oil yield 6.75MT $410/ton
Carbon black 30% yield 4.5MT $50/ton
Steel wire 15% yield 2.25MT $150/Ton
Daily Input
Items Unit Consumption Unit price Total Remark
Tyre Ton 15 $46.00 $690.00
Natural gas 300 $0.45 $135.00
Electricity KWH 1458 $0.14 $204.12
Labor Person 8 $15.00 $120.00
Depreciation day 1 $50.00 $50.00
Other expenses day 1 $50.00 $50.00
Total $1,249.12
Daily Output
Items Unit Quantity Unit price Total Remark
Pyrolysis oil Ton 6.75 $410.00 $2,767.50
Carbon black Ton 4.5 $50.00 $225.00
Steel wire Ton 2.25 $150.00 $337.50
Total $3,330.00
Daily Profits
Output – Input $2,080.88
Month Profits (25 working days) $52,022.00
Annual (10 Months) $520,220.00

What Technical Support That Beston Can Do For You?

After choosing Beston, you would get the perfect one-stop service. Once the order is confirmed, we would assign a project manager for you. He is responsible for coordinating and assisting all the way from production to operation. During communication, we would provide some of the technical documents for you. We would assist you from layout drawing to installation and daily operation/maintenance. So, you can rest assured to choose the machine from a reliable pyrolysis plant manufacturer– Beston.

Technical Support Of Pyrolysis Plant
Technical Support Of Pyrolysis Plant

Technical Parameter of Beston Pyrolysis Plants

BLJ-3
BLJ-3
BLJ-6 and BLJ-10
BLJ-6 and BLJ-10
BLJ-16
BLJ-16
BLL-30
BLL-30
ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

How Does Pyrolysis Plant Work?

How To Start Pyrolysis Plant Project?

1. Get To Know Your Local Policies For Pyrolysis Projects

Most countries have demands for starting a pyrolysis project. Thus, you should get to know the documents that you should prepare in advance. And, try to apply for the factory building qualification. Then, you can start building a factory after buying the pyrolysis machine. It would save you a lot of time. Also, some governments have subsidy policies for pyrolysis projects. Familiar with the subsidy policies would save some parts of investment costs for you.

2. Seek Out High-quality Pyrolysis Machine

A high-quality tyre to oil plant can guarantee long service life and high performance. It would greatly save your maintenance costs and replacement equipment costs. At the same time, you can get a higher oil rate with a high-quality machine.

3. Investigate Your Local Market

All investors want to get a high ROI from pyrolysis projects. Hence, it is better for you to investigate the market price of fuel oil, carbon black, and steel wire. Then, Beston can help you to calculate the profits for you.

4. Find Suitable Factory Land

If you need to rent land to build the factory, you need to think about the surrounding environment, transportation, source of water, and rental expense. After comprehensive consideration, believe you would find a suitable factory land.

5. Confirm Your Local Condition of Voltage, Water, Electricity, And Fuel

The voltage is different in different countries. Tell us your local industry voltage. In the meanwhile time, confirm your local condition of water, electricity, and fuel. Then, we can customize some suitable components of the tire recycling plant for you.

6. Cooperate With A Reliable Raw Material Supplier

You should prepare enough raw materials for pyrolysis. A reliable supplier can make sure endless raw materials at a stable price. Then, you don’t need to worry about the lack of raw materials in the running period.

7. Installation And Start Pyrolysis Project

You need installation guidance from professional engineers. In Beston, we would supply online and on-site installation services for all customers. According to your demand, choose one of the installation services. Whether online or on-site installation, we have rich successful installation experiences. Choose Beston to start your pyrolysis project now!

Successful Pyrolysis Plant Projects From Beston

Africa: Uganda (BLJ-10), Nigeria (BLJ-12, BLJ-16), Zimbabwe (BLJ-6), South Africa (BLJ-10, BLL-30 & BLJ-16), Egypt (BLJ-10 & BLJ-6), Sudan (BLJ-16)

Europe: Ukraine (BLJ-16), Hungary (BLJ-10, BLL-16), UK (BLL-16), Romania (BLL-30), Turkey (BLJ-6), Kenya (BLJ-10), Morocco (BLJ-16), Spain (BLJ-3), Mauritania (BLJ-3), Netherlands (BLJ-10)

Asia: South Korea (BLJ-10), Philippines (BLJ-6, BLJ-16, BLL-16, BLL-30), Indonesia (BLJ-10), Malaysia (BLJ-10), India (BLJ-10, BLL-30, BLL-16), United Arab Emirates (BLJ-10), Turkey (BLJ-6), Iraq (BLJ-6), Jordan (BLJ-6), Oman (BLJ-3), Bangladesh (BLJ-3), Saudi Arabia (BLJ-10), China (BLJ-16)

North America: Dominican Republic (BLJ-10), Mexico (BLJ-10), Canada (BLJ-10)

South America: Brazil (BLJ-6, BLL-16), Paraguay, Chile (BLJ-10), Argentina (BLJ-6)

Oceania: Australia (BLJ-3)

In the End

Pyrolysis plant project report of Beston is a guide for you to start the pyrolysis project. We have summarized some project tyre pyrolysis project report information for you on the page. If you still have questions about the pyrolysis project. Feel free to contact Beston right now! We are honored to share information and solve problems for all customers. What’s more, we are looking forward to having cooperation with you. We would do our best to get your satisfaction. Believe we would have a win-win cooperation relationship. More information from Pinterest.

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