Sewage Sludge Carbonization Machine

Sewage sludge carbonization machine is a proved environmental friendly machine for treating sewage sludge. The implementation of carbonization technology as an alternative treatment method for sewage sludge can be seen in many countries. If you are seeking a sewage sludge treatment plant, welcome to get the suitable solutions from Beston Group. We can assist you to make a high ROI from the sewage sludge disposal project.

Sewage Sludge Carbonization Machine
Sewage Sludge Carbonization Machine

Solution For Treating Sewage Sludge From Beston Group

The solution that we can supply for you is to recycle sewage sludge into charcoal. The sewage sludge charcoal making machine of Beston is designed for processing sewage sludge into charcoal. The mission of Beston Group is to help our clients to customize a unique solution for treating sewage sludge. We are passionate about helping you achieve success in the sewage sludge treating business. Before providing the most appropriate and applied solution for you, we need to collect some information from you. Hope you can give a description detailedly.

Question 1 – What is the scale of your sewage sludge treating project?

Question 2 – Where is the sewage sludge from?

Question 3- What are your demands for the end products?

Question 4 – What is your budget for starting the sewage sludge management business?

Question 5 – What is your local environmental protection standard for gas emission?
Note: Beston can supply the perfect dust removal system for you to reach EU emission standards, such as activated carbon adsorption, water spray, ocean ball adsorption, and so on.

Question 6 – Which country would you plan to install the sewage sludge carbonization plant?

Recycle Sewage Sludge Into Charcoal
Recycle Sewage Sludge Into Charcoal

Layout Of Sewage Sludge Carbonization Machine

Layout Of Sewage Sludge Carbonization Machine

Models Of Sewage Sludge Carbonization Machine For Sale

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Note:
1. The feeding capacity is under the condition that taking rice husk as raw materials.
2. The detailed energy consumption depends on the customers’ configuration.
3. Dimensions is just a reference. We offer layout design for free.
Installation Site Of BST-10 Machine In Japan
Installation Site Of BST-10 Machine In Japan

Applications of End Product From Sewage Sludge Carbonization Plant

Bio-charcoal

It is widely used as fuel for grilling and rinsing.

Agriculture and forestry carbon sequestration and emission reduction, and improve soil fertility.

Can be reprocessed into activated carbon.

Widely used as fuel in industries such as steel and iron factories, ceramics, and so on.

Wood Vinegar

Used as a pesticide.

Used as a soil conditioner.

Plant growth regulators (herbicides).

Tar

Seepage reducer for construction.

Extract biodiesel.

Biogas

It is recycled to heat the carbonization furnace.

Makes the system more efficient and greatly reduces fuel costs.

Charcoal From Sewage Sludge Carbonization
Charcoal From Sewage Sludge
Wood Vinegar From Sewage Sludge Carbonization
Wood Vinegar From Sewage Sludge
Tar From Sewage Sludge Carbonization
Tar From Sewage Sludge Carbonization
Biogas From Sewage Sludge Carbonization
Biogas From Sewage Sludge

Why It is Feasible To Invest In Sewage Sludge Charcoal Making Machine?

High ROI From Sewage Sludge Treatment

With a sewage sludge treatment facility, you can process sewage sludge into charcoal, wood vinegar, tar, and biogas. Like charcoal, it is a good kind of heating material. In the global market, it is popularly used for BBQ, cooking, industry fuel, and so on. Thus, you can sell charcoal directly. Wood vinegar and tar also have high usage and economic value. Find the related selling channel, you can make a great deal of money. At the same time, the investment cost of a sewage sludge biochar machine is not high. Once you start the sewage sludge disposal project, it takes short time for you to get back what you cost. We can make a profit analysis for you on your actual condition.

Environmental Friendly Way To Process Sewage Sludge

Sewage sludge is sludge from municipalities. It is a byproduct of wastewater treatment. It is composed of both organic and inorganic materials. The organic materials are from human waste, food waste particles, trace chemicals, and others. In global terms, the amount of sewage sludge is expected to increase. It is due to the expansion of central wastewater treatment in the cities. If we can’t deal with them in a proper way, the sewage sludge would damage our health and the earth again. A carbonization machine can tackle a mass of sewage sludge with no pollution. It fully meets the development trend of the current environmental friendly.

Components of Carbonization Reactor
Components of Carbonization Reactor

How To Make Charcoal From Sewage Sludge?

Drying:

If the sewage sludge has high water content, we need to equip a dryer for your project. After drying, sewage sludge is more suitable for carbonization.

Feeding:

Use the belt conveyor to transport the sewage sludge into the carbonization furnace.

Carbonization process:

The temperature in the furnace is rising steadily. When it reaches above 300 degrees, charcoal is produced from sewage sludge. The stage reaction is mainly polycondensation and thermal decomposition. A large amount of volatiles is precipitated from the raw materials, such as wood vinegar, tar, etc.

Packaging:

After cooling, you can collect and package the charcoal. Then, you can sell them into the market to make profits.

Carbonization Process of Sewage Sludge
Carbonization Process of Sewage Sludge

Quality Guarantee Of Beston Sewage Sludge Charcoal Making Machine

Step 1 – Purchasing Inspection

Confirm the appearance, quantity, dimension, weight, qualification, and technical parameters of purchased parts.

Step 2 – Production Inspection

Carry out the strict production process. We would inspect every step in the manufacturing process. And, we would give the final production report.

Step 3 – Production Tracking

In order to reflect the production progress, the production department of Beston would provide photos for the customers.

Step 4 – Shipping Inspection

Before delivery, we would check the appearance, numbers of components, packing list, running condition, and others again.

Installation Site Of BST-10 Machine In China
Installation Site Of BST-10 Machine In China

Cases Of Beston Charcoal Making Machine To Process Different Materials

In the End

Carbonization is generally considered to be an economical and environmentally-friendly technology for treating sewage sludge. The sewage sludge carbonization machine of Beston Group can process sewage sludge into high-quality charcoal. Therefore, if you are finding a way of solving the sewage sludge problem, please get to know the sludge treatment equipment from Beston now! Beston Group has been focusing on the production of swage sludge management system for many years. Believe you would satisfy the Beston products. If you want to get more pictures, see Beston Pinterest.

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    Please specify your requirements:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)