Skid-mounted pyrolysis plant is popular with mobility and modularity(easily disassembled and reassembled). You can transit the whole pyrolysis plant to the next promising project location with ease and high speed. Therefore, it is the best choice for unfixed pyrolyzing project. As professional manufacturer, Beston offers a great machine- BLJ-3 mini skid- mounted pyrolysis plant for you. It can fully dispose of tyre, rubber, plastic, oil sludge, medial waste into high purified fuel oil. Contact Beston to get more detailed advantages of mobile pyrolysis plant.
Highlights of Skid-Mounted Pyrolysis Plant
Integral installation: compared with traditional pyrolysis plant, it will greatly save your installation time and installation cost. When the cargo is arrived your project site, you just need to assemble them. It is convenient to disassemble and reassemble especially for portable project. Most importantly, you are ready to begin new project promptly at any time.
Compact design: BLJ-3 skid pyrolysis plant has a compact layout. Commonly, the floor area is 11m*2.2m*2.4m. So, it occupies smaller floor space than common machines.
Easy transfer: all the function units are integrated with the whole base. It is easy for transferring.
Low labor cost and easy operation: it jus needs one worker to operate the machine. Follow the working instructions, the worker can learn the operation skills soon. Certainly, as one of reliable pyrolysis machine manufacturers, Beston can teach how to operate the plant through phone and video.
The above are the main advantages of skid-mounted pyrolysis unit. In fact, there are many other bright spots. We won’t list all of them here. If you have unique demand, ask us now! We will reply you quickly.
Production Time of Portable Pyrolysis Plant
The end products from pyrolyzing process are: fuel oil, carbon black and steel wire. Here, we would like to share the production time with you. The whole time is about 14.5 hours. You can find the specific work time here:
- 0: feed raw materials(tyre, rubber, plastic, oil sludge);
- 0.5h: start the heating;
- 1.5h: recycle the combustible gas as the assisted heating;
- 4.5h: oil production is finished;
- 13.5h: cooling is finished;
- 14.5h: slag discharging is finished.
Video Show Of Beston Portable Pyrolysis Machine
Parameters of Beston Mobile Pyrolysis Unit
Whole tyre: ≤2t/d
Rubber particles; ≤1t/d
Oil sludge: ≤3t/d
|Size of reactor||Φ1400*5000 (7.6m³)|
|Structure type||Horizontal/ tube condensation/ skid-mounted|
|Main security configuration||Alarm of over temperature or pressure;Electric control thermocouple;
Mechanical pressure and temperature gauge
Combustible gas anti-back-burning device (water seal);
Automatic pressure relief valve (air bag)
|Stocking cycle||30 working days|
|Heating Materials||Coal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Service Life||5-8 Years|
Beston Services For Customers From All Over the World
Short Delivery Cycle:
30 working days for one set of BLJ-3 mini skid- mounted pyrolysis machine. We have skilled workers so that we can promise you 30 working days.
we can customize back slagging and water cooling for you. If you have another demands, tell us. We will discuss the feasibility of tyre pyrolysis plant with our engineer. Then, we can reach a mutually satisfactory.
Guarantees Before Delivery:
Completion of installation and pressure test;
Commissioning goes smoothly;
Operating instruction, factory certificate, electrical drawing, 90 days quick-wear parts
Guarantee repair period: 360 days after unloading
Lifetime of furnace: 3-5 years
a. Train the operator how to operate the mobile pyrolysis machine;
b. Train the operator how to do daily maintenance;
we have professional after-sales service team. They are responsible for tracking service. They will call back at regular time to learn about the condition of portable pyrolysis plant. If there is a problem with your machine, tell them. Then, you will receive the call from professional engineer to help you solve the problem. Of course, you can contact us at any time when you find something is unnormal. All questions on waste tyre oil plant will be treated carefully and professionally.
Profits Analysis of Mobile Pyrolysis Plant (Brazil as the example)
All investors pay more attention to the profits that the project will bring for them. Beston would like to share the profit statement for your reference. Attention, the cost of containerised pyrolysis plant is just an estimated value in the table. The detailed cost is depended on the market condition of your country. Also, you can contact Beston to get free consultation. We would like to be the helper in your pyrolyzing project.
|Financial analysis – Brazil|
|Daily running cost|
|Item||Cost per unit ($)||Total ($)|
|Material (ton)||1.5t waste tyres||0||0|
|Fuel||60kg/h tire fuel||0||0|
|Tax (Free from tax for Environmental Protection Project)||0|
|Daily gross profit|
|GOV financial subsidy|
|Total gross profit||334.11|
|Monthly (25 working days)||5227.75|
|Annual (10 months)||52277.5|
Working Process of Mini Skid-mounted Pyrolysis Machine:(example of tyre)
Pull out the steel wire inside tyre;
Cut tyre into block and crush the tyre block into small pieces: 2-5cm;
Feed material: feed small pieces of ready raw materials into pyrolysis reactor with conveyor.
Oil gas produced: hot air from burning room will enter into the reactor to heat the furnace. When the temperatures in the reactor reaches the relevant degree, the oil gas will be produced.
Separate oil gas: oil gas will enter into the manifold. Here, heavy oil and light oil will be separated and will play their own functions. Heavy oil will drop in the heavy oil tank. Light oil will go up to the condenser. Then, fuel oil will be produced and will go to the oil tank. Meanwhile, combustible gas will be desulfurated and cleansed in the hydroseal. Combustible gas will be fully recycled to heat furnace. 30% fuel will be saved in the whole pyrolysis process.
Dedusting system: we offer four desusting steps for mobile pyrolysis unit: water washing, water spray, ceramic ring adsorption and activated carbon adsorption. The emission can reach EU emission standard. You can choose the correspond dedusting system for your small pyrolysis unit project according to your national standard.
Carbon black and steel wire: use the magnetic separator to divide carbon black and steel wire. Then, transport them into the storage tank.
Skid-mounted pyrolysis plant is the great solution that Beston offers for recycling waste tyre, rubber, plastic, oil sludge, medial waste, etc. We have experts, skilled workers, professional delivery and installation team, enthusiastic after-sales team. We are looking forward to be your partner. We will do our best to meet your demand. Believe me, you will be glad to choose Beston.