Skid-mounted Pyrolysis Plant

Skid-mounted pyrolysis plant is popular with mobility and modularity (easily disassembled and reassembled). The whole set of pyrolysis equipment is mounted on the skid. You can transit the whole plant to the next promising project location with ease and high speed. Therefore, it is the best choice for unfixed pyrolyzing projects. As a professional manufacturer, Beston offers a great machine- BLJ-3 mini skid- mounted pyrolysis plant for you. It can fully dispose of tire, rubber, plastic, oil sludge, medical waste into high purified fuel oil. Contact Beston to get more detailed advantages of containerised pyrolysis plant.

Skid-Mounted Pyrolysis Plant
Skid-Mounted Pyrolysis Plant

Video Show Of Beston Skid-mounted Pyrolysis Plant

Highlights of Skid-mounted Pyrolysis Plant

The skid-mounted pyrolysis unit has many bright spots and advantages. So as to help you to find the most suitable pyrolysis equipement, we have listed some advantages of them for your reference. We won’t list all of them here. If you have some unique demands, ask us now! We will reply to you as soon as possible. See the highlights of the BLJ-3 machine now!

Skid Mounted Plant - Portable
Skid Mounted Plant – Portable
A 40HQ for BLJ-3 Transportation
A 40HQ for BLJ-3 Transportation
No-installation - Done Before Delivery
No-installation – Done Before Delivery
No-installation – done before delivery

Compared with a traditional pyrolysis plant, you don’t need to spend time on the installation of a skid-mounted pyrolysis unit. When the cargo arrives at your project site, you just need to connect the circuit following the instruction we provided. After that, you can start to dispose of plastic, tire, oil sludge right away. Therefore, the BLJ-3 machine will greatly save your installation time and installation cost. It is convenient to disassemble and reassemble especially for a portable project. Most importantly, you are ready to begin a new project promptly at any time.

Small volume and full function

BLJ-3 skid pyrolysis plant has a compact layout design. Commonly, its floor area is 11m*2.2m*2.4m. Though it occupies a smaller floor space, you don’t need to worry about its function. Because all necessary spare parts are contained in the BLJ-3 machine. Like pyrolysis reactor, casing, manifold, residual oil tank, flue gas condenser, de-dusting tower, “three-in-one” system, etc, they are all assembled in the skid mount platform. So, BLJ-3 is a small volume and full function tyre pyrolysis machine.

Low transporting cost:

Because of the small volume, it just needs a 40 feet high cube for transportation. Ocean freight is a bit much cost for the investors. All buyers are concerned about ocean freight. BLJ-3 mini skid-mounted pyrolysis machine can reduce a part of the delivery cost for all customers. Certainly, if you need the machine, we will recommend you to order the machine immediately. As we all know, the ocean fright is still rising. You would pay much if you wait for a chance.

Easy operation

It just needs one worker to operate the BLJ-3 machine. Also, it has an intelligent operation mode. It is easy for you to operate. What’s more, we supply the operation instructions for all customers. Following the working instructions, the worker can learn the operation skills in a short time. Certainly,  as one of the reliable pyrolysis machine manufacturers, Beston can teach you how to operate the plant through phone and video. So, you don’t need to worry about how to operate the BLJ-3 machine.

Successful Cases of Beston Skid-mounted Pyrolysis Machine

BLJ-3 Machine to the Philippines in June 2021 – Process Tire

BLJ-3 Mini Skid Mounted Pyrolysis Plant to the Philippines
BLJ-3 Mini Skid Mounted Pyrolysis Plant to the Philippines

BLJ-3 Machine to Paraguay in April 2021 –  Process Tire

BLJ-3 Skid-mounted Pyrolysis Plant to Paraguay
BLJ-3 Skid-mounted Pyrolysis Plant to Paraguay

BLJ-3 Plant to Oman in October 2021 – Process Oil Sludge

BLJ-3 Skid-mounted Pyrolysis Machine to Oman
BLJ-3 Skid-mounted Pyrolysis Machine to Oman

BLJ-3 Machine to Bangladesh in December 2021 – Process Plastic

Skid-mounted Pyrolysis Plant to Bangladesh
Skid-mounted Pyrolysis Plant to Bangladesh

Parameters of Beston Skid-mounted Pyrolysis Plant

BLJ-3 skid-mounted pyrolysis machine is the newly designed model machine. It is suitable for small business investors. If you are one of them, please find the detailed parameter of the machine. You will find it is the ideal machine for small-scale pyrolyzing projects. Welcome to contact us to get the newest pyrolysis plant price list from Beston Company. Please leave your message now!

Skid-Mounted Pyrolysis Plant For Sale
Skid-Mounted Pyrolysis Plant For Sale
Model BLJ-3
Daily Capacity 1.5-3T
Working Method Batch
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D1.4m*L5m
Pattern Horizontal & Rotary
Heating Materials Fuel Oil, Natural Gas, LPG, etc.
Total Power 16.6kw/h
Installation Area Requst (L*W*H) 20m*8m*8m
Weight 18T
Operating Pressure Slight Positive Pressure
Cooling Method Water Cooling
Life span 5-8 Years

Production Time of Skid-mounted Pyrolysis Plant

The end products from pyrolyzing process are:  fuel oil, carbon black, and carbon black. Here, we would like to share the production time with you. The whole time is about 14.5 hours. You can find the specific work time here:

Production Time of Skid-mounted Pyrolysis Plant
Production Time of Skid-mounted Pyrolysis Plant
Time Production Process
0h: Feed raw materials (tyre, rubber, plastic, oil sludge);
0.5h: Start the heating;
1.5h: Recycle the combustible gas as the assisted heating;
4.5h: Oil production is finished;
13.5h: Cooling is finished;
14.5h: Slag discharging is finished.

Raw Materials and End Products of Containerized Pyrolysis Plant

Raw materials Examples End Products
Plastic (≤0.5t/d) PP, PE, PS, ABS, etc. Fuel oil, carbon black.
Whole tire (≤2t/d) Big car tires, truck tires, OTR tires, motorcycle tires, bicycle tires, etc. Fuel oil, carbon black, steel wire, combustible gas.
Rubber particles (≤1t/d) Rubber cable sheath, rubber soles, and all the other kinds of rubber sheets or carpets. Fuel oil, carbon black, steel wire, combustible gas.
Oil sludge (≤3t/d) Floor oil sludge, tank bottom oil sludge, refinery oil sludge, crude oil sludge, petroleum sludge, engine oil sludge, etc. Fuel oil, water, sand.
Fuel Oil From Skid-mounted Pyrolysis Plant
Fuel Oil From Skid-mounted Pyrolysis Plant
Carbon Black From BLJ-3 Machine
Carbon Black From BLJ-3 Machine
Combustible Gas
Combustible Gas

Applications of End Products From BLJ-3 Machine

End Products Wide Applications
Pyrolysis Oil • Can be used as industrial fuel materials for burning;

• Reprocessed into diesel and gasoline by waste oil distillation machine.

Carbon Black • Make carbon brick with briquetting equipment;

• Reprocessed into high-quality carbon by the carbon black processing plant.

Combustible Gas • Can be recycled as fuel to heat the reactor.

Profits Analysis of Mini Skid-mounted Pyrolysis Plant (Brazil As the Example)

All investors pay more attention to the profits that the tire to oil plant project will bring for them. Beston would like to share the profit statement for your reference. Attention, the cost of containerised pyrolysis plant is just an estimated value in the table. The detailed cost is depended on the market condition of your country. Also, you can contact Beston to get a free consultation. We would like to be the helper in your pyrolyzing project.

Financial analysis – Brazil
Daily running cost
Item Cost per unit ($) Total ($)
Material (ton) 1.5t waste tyres 0 0
Fuel 60kg/h tire fuel 0 0
Power 15kw/h 0.2 54
Labors 1 worker 25 25
Depreciation 25
Tax (Free from tax for Environmental Protection Project) 0
Other expenses 21
Total cost 125
Daily gross profit
GOV financial subsidy
Tyre oil 0.67t/d 417 279.39
steel 0.18t/d 179 32.22
Carbon black 0.45t/d 50 22.5
Total gross profit 334.11
Pure profit
Daily profit 209.11
Monthly (25 working days) 5227.75
Annual (10 months) 52277.5
Mini Skid Mounted Pyrolysis Machine
Mini Skid Mounted Pyrolysis Machine

Configuration List of BLJ-3 Skid Mounted Pyrolysis Machine

Module Item Description Unit Quantity
Reactor Module Reactor Ø1400*4900*16mm set 1
  Casings 700*3900mm set 1
  Reactor base   set 1
  Thermal insulation   set 1
  Drive 4kw/h set 1
Manifold Module Soft connector DN300 pc 1
  Manifold Ø700*1250mm set 1
  Sludge oil tank Ø400*800mm set 1
Oil Condenser Module Oil condensers 3000*2200*2250mm set 1
  Oil storage tank      
  Hydro-seal      
  Water pump 2.2kw set 1
De-dusting Module Spray tower Ø700*1300mm, 2.2kw set 1
  Water tank 950*810*610mm set 1
  Draft fan 3kw set 1
  Flue condenser Ø273*3500mm, 2.2kw set 1
  Chimney Ø273*3000mm pc 1
Heating Module Flame arrester DN50 set 1
  Exhaust gas burner   set 3
  Blower 250w set 3
Control Control Cabinet   set 1
Other Accessories   set 1

Beston Services For Customers From All Over the World

Short Delivery Cycle:

30 working days for one set of BLJ-3 mini skid- mounted pyrolysis machine. We have skilled workers so that we can promise you 30 working days.

Customized Service:

We can customize back slagging and water cooling for you. If you have other demands, tell us. We will discuss the feasibility of the machine with our engineer. Then, we can reach a mutually satisfactory.

Guarantees Before Delivery:

Completion of installation and pressure test;
Commissioning goes smoothly;
Operating instruction, factory certificate, electrical drawing, 90 days quick-wear parts
Guarantee repair period: 360 days after unloading
The lifetime of the furnace: 3-5 years

Training Service:

a. Train the operator how to operate the containerized pyrolysis plant;
b. Train the operator how to do daily maintenance;

Tracking Service:

We have a professional after-sales service team. They are responsible for tracking service. They will call back at a regular time to learn about the condition of the mobile pyrolysis plant. If there is a problem with your machine, tell them. Then, you will receive a call from a professional engineer to help you solve the problem. Of course, you can contact us at any time when you find something is unnormal. All questions on the plant will be treated carefully and professionally.

Beston Office
Beston Office

Working Process of Mini Skid-mounted Pyrolysis Machine:(Example of Tyre)

Step 1:

Pre-treatment: Pull out the steel wire inside the tire;

Cut tire into the block and crush the tire block into small pieces with tire crusher: 2-5cm;

Step 2:

Feed material: Feed small pieces of ready raw materials into pyrolysis reactor with conveyor.

Step 3:

Oil gas produced: Hot air from the burning room will enter the reactor to heat the furnace. When the temperatures in the reactor reach the relevant degree, the oil gas will be produced.

Step 4:

Separate oil gas: Oil gas will enter into the manifold. Here, heavy oil and light oil will be separated and will play their own functions. Heavy oil will drop in the heavy oil tank. Light oil will go up to the condenser. Then, fuel oil will be produced and will go to the oil tank. Meanwhile, the combustible gas will be desulfurated and cleansed in the hydroseal. Combustible gas will be fully recycled to heat the furnace. 30% of fuel will be saved in the whole pyrolysis process.

Step 5:

Dedusting system: We offer four dedusting steps for mobile pyrolysis unit: water washing, water spray, ceramic ring adsorption, and activated carbon adsorption. The emission can reach the EU emission standard. You can choose the corresponding dedusting system for your small pyrolysis unit project according to your national standard.

Step 6:

Carbon black and steel wire: Use the magnetic separator to divide carbon black and steel wire. Then, transport them into the storage tank.

Working Process of Mini Skid-Mounted Pyrolysis Plant
Working Process of Mini Skid-Mounted Pyrolysis Plant

Conclusion

Skid-mounted pyrolysis plant is the great solution that Beston offers for recycling waste tyre, rubber, plastic, oil sludge, medical waste, etc. We have experts, skilled workers, professional delivery and installation team, enthusiastic after-sales team. We are looking forward to being your partner. We will do our best to meet your demand. Believe me, you will be glad to choose Beston.

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