Small Pyrolysis Plant

Small pyrolysis plant is used to recycle waste tyre,  plastic, and oil sludge into fuel oil, carbon black, and combustible gas. The most advantages and unique features of the small machine are low investment cost, small occupied area, and high profits. It is the best choice for investors who start a pyrolysis business the first time. Want to catch a small business chance, contact Beston Company now! With pyrolysis technology, we can achieve “turn waste into treasure without pollution”. It is absolutely the most eco-friendly way to dispose of the waste tyre, plastic, and oil sludge.

3D Layout of Small Pyrolysis Plant
3D Layout of Small Pyrolysis Plant

End Products of Small Pyrolysis Machine – High Valuable

During tyre and plastic pyrolyzing process, we can get fuel oil, carbon black, and combustible gas. Due to their wide applications, end products are highly valuable. For all pyrolysis machine investors, they are very satisfied with the end products from pyrolyzing. In order to make more people know the applications of end products, we make a summary for your reference. Here, you can see the end products and their applications as the following. Surely, if you want to get more information about the end products, welcome to get contact Beston Company.

Fuel Oil From Pyrolyzing
Fuel Oil From Pyrolyzing
Carbon Black From Pyrolyzing
Carbon Black From Pyrolyzing
Combustible Gas From Pyrolyzing
Combustible Gas From Pyrolyzing
Pyrolysis Fuel Oil • can be sold directly. You will be pleased with pyrolysis oil price.
• Reprocessed into diesel and gasoline by waste oil distillation machine.
• can be used as industrial fuel materials for burning.
Carbon Black • can be sold directly.
• Reprocessed into high quality carbon by the carbon black processing plant.
• make carbon brick with briquetting equipment.
Combustible Gas • can be recycled as fuel to heat the reactor

3 Models of Small Pyrolysis Plant For You To Choose

Pyrolysis becomes the most important and advanced method in the waste tyre and plastic recycling industry. As a professional pyrolysis plant manufacturer, Beston Company supply 3 models (BLJ-3, BLJ-6, BLJ-10) of small scale pyrolysis plant for you to choose. You can choose one of them on the basis of your capacity demands. Among the 3 models, there is a mobile and stationary small pyrolysis machine. Here, we would introduce them to you in more detail. Hope to help you to find the most appropriate machine. Welcome to leave us a message, and tell us the one that you are interested in. At the same time, welcome to contact us if you don’t know how to choose one. Tell us your demand and project plan. We will contact you soon. It’s our pleasure to recommend the most suitable machine for you.

Mini mobile pyrolysis machine -BLJ-3

BLJ-3 Mini Mobile Pyrolysis Machine
BLJ-3 Mini Mobile Pyrolysis Machine

BLJ-3 is a kind of skid-mounted and mobile small pyrolysis machine. All the spare parts of the BLJ-3 portable pyrolysis plant are in the base support. Therefore, it is easy for moving. Some of the customers need to change their project locations. Then, BLJ-3 is the first choice for you. You don’t need to reinstall the plant. Just transport the BLJ-3 machine to the next project place, then start your pyrolyzing business. Does the newly launched BLJ-3 meet your demand? If yes, welcome to consult us now!

Stationary small pyrolysis machine -BLJ-6 and BLJ-10

Stationary Small Pyrolysis Machine
Stationary Small Pyrolysis Machine

BLJ-6 and BLJ-10 are stationary small pyrolysis plants. You need to build a foundation for the BLJ-6 machine and BLJ-10 machine. Therefore, you can’t move them easily. If you don’t need to replace the pyrolysis project, BLJ-6 and BLJ-10 are good choices for you. After all, the BLJ-6 and BLJ-10 have a larger capacity than BLJ-3. You can process more tires and plastics and get more fuel oil. Then, you can make more money from the pyrolyzing project.

In Beston Company, we have 7 models of tyre pyrolysis plants for sale. You can find them in the following table. If the small machines can’t satisfy your demands, you can pick out the BLJ-16 and BLL-20 machines.

Model BLJ-3 BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 1-3T 6T 8T-10T 15-20T 20-24T
Working Method Portable & Batch Batch Semi-Continuous Fully Continuous
Raw Materials Tyre, Rubber, Oil Sludge, Waste Plastic Tyre, Rubber, Oil Sludge, Waste Plastic
Reactor Size 1.4m*5m*1.1m D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Portable & Batch Horizontal & Rotary
Heating Materials Charcoal, Wood Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 15 kw/h 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 11m*2.2m*2.4m 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling Water Cooling
Life Span 3-5 Years 5-8 Years

Successful Cases of Beston Small Scale Pyrolysis Plant

As a leading tyre to oil plant manufacturer, customers from all over the world have purchased the plant from Beston Company, such as from the Philippines, Paraguay, Chile, United Kingdom, South Africa, Hungary, Indonesia, Romania, Korea, Turkey, Dominica, Uganda, Nigeria, Jordan, Netherlands, Canada, Malaysia, Saudi Arabia, Zimbabwe, Brazil, and so on. All projects are running normally. All customers are satisfied with our products. Here, we list some of the cases for your reference:

BLJ-3 Small Mobile Pyrolysis Plant to Oman

In October 2021, Beston Company had shipped a set of BLJ-3 small pyrolysis machine to Oman. The Oman customer would use the BLJ-3 machine to dispose of oil sludge. As usual, we test all spare parts to make sure the high performance of BLJ-3. Before delivery, we packaged the whole BLJ-3 machine well. In the picture, you can see that all spare parts are together in the base support. Load BLJ-3 oil sludge pyrolysis plant to the truck, the customer can go to the next project conveniently. It is the highlight of the BLJ-3 machine.

BLJ-3 Small Mobile Pyrolysis Plant to Oman
BLJ-3 Small Mobile Pyrolysis Plant to Oman

BLJ-3 Small Pyrolysis Plant to Paraguay

In April 2021, a set of BLJ-3 small pyrolysis machine was shipped to Paraguay. From the feedback, we know that the customer was very satisfied with the performance of the BLJ-3 machine. He needs to change his project locations. Thus, BLJ-3 is the ideal machine for the Paraguay customer. BLJ-3 machine can help the Paraguay customer to make high profits in the future. Want to know more about the case, welcome to contact us now!

BLJ-3 Small Pyrolysis Plant to Paraguay
BLJ-3 Small Pyrolysis Plant to Paraguay

BLJ-10 Small Pyrolysis Plant Installed in Chile

According to the demands of the customer, we sent the installation engineer to Chile. Under the help of Beston engineer – Mu, Beston BLJ-10 small pyrolysis plant was installed in Chile successfully. During installation, we solved all the problems earnestly and expertly. So, the customer said that he was very glad to buy the machine from Beston Company. He sent us a thanks letter. In the letter, he wrote: “We appreciate your help. This test was a resounding success. We are happy with the result and we look forward to your support for future tests”. The customer purchased the BLJ-10 to recycle waste tires into fuel oil and carbon black. If you have the same demand, please contact Beston Company.

Small Pyrolysis Plant Installed in Chile
Small Pyrolysis Plant Installed in Chile

Beston Small Pyrolysis Reactor – Unique Design | Long Service Life

The reactor is used to heat waste tires and pyrolyze tires. For the small pyrolysis plant, the reactor is the most important part. The reactor can affect the oil yield and the operating life of the whole mini pyrolysis plant. Beston Company has been paying more attention to the design of the reactor. Meanwhile, we have tested the performance of the reactor for thousands of times. Beston Company always aims at supplying the advanced machine for all customers. Therefore, you can get a long service life machine from Beston Company. In contrary to the small pyrolysis machine from other manufactures, our plant has unique and remarkable design advantages. Are you interested in the high-tech reactor, find it here:

Section of Reactor
Section of Reactor
Pyrolysis Reactor
Pyrolysis Reactor
Small Pyrolysis Plant With First Class Design
Small Pyrolysis Plant With First Class Design
Firstly, high standard steel material:

The reactor body, main reactor door, front, and rear sealing head, and other materials are made of national standard special boiler steel Q345R. Q345R steel can guarantee the efficiency of heat conduction and long service life.

Secondly, thickened material:

In order to make sure long service life and better insulation effect, we design a 16mm thickness reactor body and door, 12mm thickness Internal chasing, and 80mm thick insulated cotton.

Thirdly, ultrasonic flaw detection test:

In the front and rear sealing heads of the pyrolysis reactor, we design ultrasonic flaw detection tests to avoid unqualified welds and products flowing into the finished product warehouse. And, Beston can ensure the operating safety of workers.

Fourthly, special high temperature bearing furnace roller:

DTVY6314 special high temperature bearing furnace roller and 40Cr self-made bearing seat and connecting shaft and high temperature resistant roller can adapt to 800-1000℃ high-temperature environment. The type of furnace roller has strong wear resistance strength which can greatly improve the service life.

Fifthly, frequency conversion motor plus frequency converter:

The motor of the main furnace adopts the mode of frequency conversion motor plus frequency converter. Through this way, it can adjust the speed of the main reactor in terms of the actual working conditions. The pyrolysis time and slagging time can be greatly reduced. You can purchase a high production tire recycling machine from Beston Company.

When it comes to buying a small pyrolysis unit, the design and quality of the reactor have a major influence on the customers’ buying inclination. As we stated above, the quality ensured plants of Beston Company are waiting for you here. Certainly, you can contact us to know more about the plant design. We are glad to provide any information that you are interested in.

Why Choose Small Pyrolysis Plant From Beston Company?

A. High technology:

Like reactor and de-dusting system, we have used many newly designs and technologies to make sure its high quality, safety operation, high oil yield, eco-friendly, and long service life. During the research and development of new technology, we have put in enough capital, personnel, and time. So, the whole plant is well-designed by our elite engineers. You would be satisfied with our mini pyrolysis plant.

B. High quality:

We have achieved authoritative ISO, CE certificates. Therefore, the product quality of Beston products is guaranteed. In order to ensure high quality of rubber recycling plant for sale, we adopt thickened material, such as steel, insulated cotton. Meanwhile, we have professional quality testing workers to check and control the quality of all spare parts. So, rest assured to cooperate with Beston Compay.

C. Enough and experienced production workers:

Beston Company is a large-scale factory that has a lot of front-line workers. A large number of workers can complete more manufacturing tasks in the required time. Therefore, we not only supply high-quality plants for you but also promise short delivery for all customers. You can start your pyrolyzing business projects as soon as possible.

D. Low cost and high ROI

Before investing, you should consider the cost and revenue. For investors, gaining profits is the impetus to start a business. We know that you certainly can make a lot of money from the tyre pyrolyzing business. You can sell the wide applications of end products to make a lot of money. Because the small pyrolysis machine has a simple configuration, it has low investment cost. So, begin to start a high ROI business now! Want to know more information, see Beston Pinterest.

Beston

Small Pyrolysis Plant to Canada
BLJ-10 Small Pyrolysis Plant to Canada
Small Scale Pyrolysis Plant To Uganda
BLJ-10 Small Scale Pyrolysis Plant To Uganda
BLJ-6 Small Pyrolysis Machine to Hungary
BLJ-6 Small Pyrolysis Machine to Hungary

Working Process Of Small Pyrolysis Machine

1. Pre-treatment: Before feeding, we need to cut the large raw materials into small pieces to improve efficiency. Beston Company equips a tyre shredder for your project.

2. Feeding: With a screw conveyor, the processed small pieces of raw materials can be conveyed into the reactor quickly. We designed the air seal function to prevent the air from entering the reactor.

3. High-temperature pyrolysis: When the temperature in the reactor reaches a certain degree, the plastic and tire begin to pyrolysis and produce oil gas. Oil gas will enter into the manifold. Then, oil gas will be separated into two kinds of oil: heavy oil and light oil. Heavy oil will drop in the heavy oil tank. And, light oil gas will go into the condenser.

4. Cooling: The condenser system is used to condense the light oil gas into fuel oil. The fuel oil in the condenser will go to the oil tank.

5. Dedusting: There are four steps to totally purity the exhaust gas. They are water washing, water spray, and ceramic ring adsorption, and activated carbon adsorption. If you equip all of them, your project can achieve no pollution emission. It can fully meet EU emission standards.

6. Discharging: At the bottom of the pyrolysis reactor, we design the screw conveyor. We also design a recycling cooling system on the outside of the reactor to decrease the temperature of carbon black. After lowering the temperature, the carbon black can be discharged automatically.

Conclusion

Small pyrolysis plant is suitable for disposing of the waste tires, plastics, and oil sludge in any country. Many countries are facing waste tyre stacking and pollution problem. Beston Company is aiming to solve solid waste in all corners of the world and create a cleaner, brighter, better future for later generations. If you have the same concept and want to make money, contact us. We will give the most appropriate small pyrolysis machine and detailed project analysis for you. Get detailed pyrolysis machine cost from Beston Company now!

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