Sugarcane Bagasse Charcoal Making Machine

Sugarcane bagasse charcoal making machine is an excellent machine for you to start the charcoal making business. With it, you can process waste sugarcane bagasse into charcoal, wood vinegar, tar, and biogas. Are you looking for a machine like this? If yes, welcome to get to know more about the Beston sugarcane bagasse charcoal machine now! Absolutely, you would make high profits from the sugarcane bagasse to charcoal project. Let Beston assist you to make a success!

Sugarcane Bagasse Charcoal Making Machine
Sugarcane Bagasse Charcoal Making Machine

7 Models Of Sugarcane Bagasse Charcoal Making Machines For You To Choose

BST-J12, BST-J18, BST-J40 – 3D Layout

  • Type: Batch
  • Suitable: small capacity and low investment cost business

Batch Sugarcane Bagasse Charcoal Machine

BST-05 PRO – 3D Layout

Mobile Sugarcane Bagasse Charcoal Machine

BST-10, BST-30, BST-50 – 3D Layout

  • Type: Continuous
  • Suit: Medium-scale and large-scale projects

Continuous Sugarcane Bagasse Charcoal Machine

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsAutomatic control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Note:
1. The feeding capacity is under the condition that taking rice husk as raw materials.
2. The detailed energy consumption depends on the customers’ configuration.
3. Dimensions is just a reference. We offer layout design for free.

End Products From Sugarcane Bagasse To Charcoal Making Process

Charcoal From Sugarcane Bagasse
Charcoal
Wood Vinegar From Sugarcane Bagasse
Wood Vinegar
Tar From Sugarcane Bagasse
Tar
Biogas From Sewage Sludge Carbonization
Biogas

Charcoal From Sugarcane Bagasse

After carbonization, charcoal is the main end product. Parts of our customers plan to use charcoal as fuel for BBQ, cement factories, steel and iron factories, and ceramics. Other parts of customers plan to use charcoal as fertilizer. It is a good material for adjusting soil components that can increase the nutrient of the soil.

Wood Vinegar

Wood vinegar is widely used in agriculture. It is suitable for anti-insect fungicides, pesticide intermediates, and soil amendment. Because wood vinegar is made from biomass waste, it is natural and eco-friendly. Therefore, it is popular in the markets.

Tar

Tar is a dark brown or black viscous liquid. It has a good waterproof function. So, it is a common material that is used as a water-repellent coating for boats, ships, and roofs. Also, it is the basic raw material for smelting bio-diesel.

Biogas

It is recycled to heat the carbonization furnace. It makes the system more efficient and greatly reduces fuel costs.

Why It Is Feasible To Make Charcoal From Sugarcane Bagasse?

Sugarcane bagasse is a kind of solid end-product material. After crushing sugarcane, the bagasse is left. It is feasible to make sugarcane charcoal. Here, we would like to list some of the reasons for you. If you are interested, please see the followings:

Sugarcane Bagasse To Charcoal Briquettes
Sugarcane Bagasse To Charcoal Briquettes

Cheap and abundant raw material

In a sugar factory, you would get about three tonnes of wet bagasse from crushing every 10 tonnes of sugarcane. There is a large quantity of sugarcane bagasse in the sugar factory. The juice from the sugarcane can be made into high-value candies. The bagasse is a waste for the sugar factory. So, it is very cheap to get the bagasse. The raw material cost is cheap. Then, you would get a high ROI from the business.

Good biofuel raw material

Sugarcane bagasse is a kind of biomass that has a carbon component. It is known to us that sugarcane bagasse is a good biofuel raw material. When we gather it together and burn it in quantity, sugarcane bagasse would produce enough heat energy. Therefore, we can keep sugarcane bagasse to make charcoal with a sugarcane bagasse charcoal making machine. In the state of charcoal, it has the advantages of higher thermal value, clean, easy storage, and easy transportation.

How To Make Charcoal From Sugarcane Bagasse?

How to dispose of sugarcane bagasse into charcoal with a sugarcane bagasse charcoal machine? See the description and video to learn about the carbonization process now! If you still have questions? Welcome to contact us freely at any time. Also, you can see Youtube to get information from different sites.

Step 1- Drying:

With a dryer, it can remove unnecessary water from sugarcane bagasse. Because of the high moisture content – appropriately 40-50 percent, drying is an essential part of sugarcane bagasse carbonization.

Step 2- Feeding:

Usually, we equip the belt conveyor to complete feeding. Dried sugarcane bagasse can enter the furnace orderly and evenly with the belt conveyor.

Step 3- Carbonization process:

The carbonization process is actually the dry distillation process of the material under high-temperature conditions. After continuously heating the furnace, the temperature is rising. When the temperature reaches above 300 degrees, the internal molecules in the bagasse would decompose and form biochar, wood vinegar, tar, and non-condensable gas products (combustible gas).

Step 4- Packaging:

The charcoal can be packaged in bags or boxes. Then, transport charcoal to the market to make money.

Profits Analysis Of BST-50 Machine For Your Reference

Note: The project profits analysis is based on the BST-50 wood chips charcoal machine in the Middle East Regin. The data is for your reference. Welcome to getting accurate yearly income from  Beston Group.

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
Project name 5TPH wood chips carbonization
Introduction According to the market data of the Middle east region, the estimated ROI report, the various expenses are as follows:
Item Details Unit Unit price/USD Quantity Amount/USD Total amount Remark
Fixed Investment Cost Equipment BST-50 Set 250000.00 1.00 250000.00
Transportation From China to Destination Port Set 90000.00 1.00 90000.00
From Port to Site Set 5800.00 1.00 5800.00
Customs tax 15% Set 37500.00 1.00 37500.00
Installation Beston technician’s salary Day 350.00 50.00 17500.00
Round-trip air tickets Ea 2420.00 2.00 4840.00
Visa Ea 350.00 1.00 350.00
Local welder Day 65.00 100.00 6500.00 Two welders are needed
Local plumber Day 65.00 20.00 1300.00
Local labor Day 16.80 50.00 840.00
Crane forklift etc. Day 80.00 30.00 2400.00
Materials Installation materials ready Set 3500.00 1.00 3500.00 Foundation, pipe, etc.
License / Ea 2000.00 1.00 2000.00 Environmental, firefighting, etc.
Workshop 500 160.00 500.00 80000.00
US$502,530.00
Operating Cost Raw materials Wood chips Ton 100.00 120.00 12000.00
Water / 1.76 3.00 5.28
Electricity / KWH 0.11 2922.00 321.42
Fuel Natural gas Liter 7.25 270.00 1957.50
Labor / People 16.80 4.00 67.20
Maintenance / Day 85.00 1.00 85.00
Depreciation 8 years Day 209.30 1.00 209.30
Tax 5% 0.00
US$14,645.70
End Products Price Biochar 30% Ton 680 36 24480.00 30% of input
Wood vinegar 8% Ton 1280 9.6 12288.00 8% of input
Tar oil 2% Ton 450 2.4 1080.00 2% of input
US$37,848.00
Daily Income US$23,202.30
Monthly Income Working day Day 25 US$580,057.50
Yearly Income Working day Day 300 US$6,960,690.00

Successful Cases Of Biomass To Charcoal Machines

Beston One-stop Technical Service For You

Certificates Of Beston Group

ISO9001 of Beston Group
ISO14001 Of Beston Group
ISO14001

In The End

With a sugarcane bagasse charcoal making machine, you can make bagasse into charcoal. Charcoal is a renewable and eco-friendly energy source. What’s more, it would not pollute the environment. If you have large quantities of sugarcane bagasse, don’t throw them away or burn them. Just contact Beston Grop (https://bestoncompany.com/) to get a machine to make higher economic value from sugarcane bagasse. Hope to get your detailed demands. Then, we can give an accurate reply for you.

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