Tyre pyrolysis plant is widely used to pyrolyze waste tires into fuel oil, carbon black, steel wire, and combustible gas. Nowadays, fuel oil is becoming a suitable resource to substitute furnace oil or industrial diesel. Therefore, the pyrolyzing waste tire is beneficial for solving oil shortage in the world. It is an eco-friendly and highly profitable business project. If you catch the opportunity to do it, you will make a great deal of money from the tire to fuel oil business. Feel free to contact Beston Company to get a timely quotation.
End Products – High Economic Value And Multiple Applications
Can be sold directly.
Reprocessed into non-standard diesel by waste oil distillation machine.
Can be used as industrial fuel materials for burning.
Can be sold directly.
Reprocessed into high-quality carbon by the carbon black processing plant.
Make carbon brick with briquetting equipment.
Can be recycled as fuel to heat the reactor
Can be reprocessed or used to make steel and iron rod.
Fuel oil, carbon black, steel wire, and combustible gas are the end products of pyrolyzing tires. As mentioned above, all of them are highly valuable. Are you pleasantly surprised at the high value and applications of the end products? You certainly would make a lot of money through investing in tire pyrolysis plant. Get Beston tyre pyrolysis plant price here.
Application Fields Of Pyrolysis Oil From Tyre Pyrolysis Plant
Beston Waste Tyre Pyrolysis Plant – Choose Your Favorite
As a professional tyre pyrolysis plant manufacturer, Beston Group supplies BLJ-3, BLJ-6, BLJ-10, BLL-16, and BLL-30 (fully continuous tyre pyrolysis plant) for you. You can see the following corresponding specifications to choose the most appropriate plant for your project. If you don’t know which one to choose, welcome to contact Beston. Beston Group feels honored to provide help for you.
|Capacity||1-3t/d||4-6t/d||8-10t/d||12-16t/d||8t/d (only for rubber powder)||30-35t/d|
|Working Process||Batch||Batch||Batch||Batch||Semi-continuous||Fully continuous|
|Reactor Material||Q245R||Q245R||Q245R||Q245R||Q245R||310S stainless steel|
|Drive System||350 reducer+4kw drive motor||400 reducer+5.5kw drive motor||400 reducer+5.5kw drive motor||500 reducer+7.5kw drive motor||500 reducer+7.5kw drive motor||ZQH650-50 reducer+15kw frequency conversion motor|
|Burner||2*200,000 kcal||2*300,000 kcal||2*300,000 kcal||2*400,000 kcal||2*400,000 kcal||2.5 million kcal per set|
|Total Weight of Shipped Materials||About 18t||About 24.5t||About 28t||About 34.5t||About 34.5t||About 150t|
|Number of Containers||1*40HQ||1*40FR+1*40HQ+1*20 GP||1*40FR+2*40HQ||1*40FR+2*40HQ||1*40FR+2*40HQ||25m*8m bulk cargo+8*40HQ|
|Heating Materials||Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.|
|Condensing System||Vertical Condenser||φ426*3000|
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
2 sets of vertical condenser
About Beston Group
9+ Years Manufacturing Experience
1000+ Workers and 50+ Engineers
16000㎡ factory space and 2400㎡ office area
- 100% new equipment
- Products and services meet the requirement of the contract
- Promise to ensure the equipment installation and commissioning
- 24 /h online consultation service;
- Customize products and manufacturing service;
- Delivery service;
- Online and site installation service;
- Commissioning service;
- Traning workers service;
- Warranty service;
- Period visiting service
Projects of Beston Tyre Pyrolysis Plant Around the World
Beston Group tire pyrolysis machine has been exported to 80+ countries: Paraguay, Chile, the Philippines, United Kingdom, South Africa, Hungary, Indonesia, Romania, Korea, Turkey, Dominica, Uganda, Nigeria, Jordan, Netherlands, Canada, Malaysia, Saudi Arabia, Zimbabwe, Brazil, etc. Through period visiting, we know that all the projects are running smoothly. And, they all enter the profit stage. Beston Group has advanced technology, superior quality product, and perfect installation service. So, contact Beston to get a free quotation.
Why Choose Beston Tyre Pyrolysis Plant For Sale?
- No wastewater discharge: Due to special design, the heat exchange water of the condenser is separated from the fuel oil and gas. The water can be recycled.
- Zero exhaust gas emission: the excess condensed gas would go into the exhaust chamber for burning. It will not be discharged into the air directly.
- The combustible gas would be collected by the oil and gas recovery system. After collection, the combustible gas can be recycled to provide heat for the reactor. You don’t need to pay extra money for industry fuel. So, it would reduce the fuel cost largely.
- With a heavy oil burner, the heavy oil produced from the pyrolyzing also can be recycled to offer heat for heating the reactor. You get another substitute of industry fuel. In this way, you can save a sum of money.
Safety production is the most important thing for a factory. With multiple points, it’s convenient to see the temperature, pressure, liquid level. Once the temperature or pressure is high, the alarm device will be ringing right away. It’s easy for the workers to find and fix the problems in a short time. Workers’ life and the scrap tyre pyrolysis plant are guaranteed.
The performance of all the spare parts is tested thousands of times before putting into large-scale production. At the same time, all spare parts are tested by the measuring machine and quality personnel. So that, the defective spare parts will not be delivered to the customers. Also, we have authoritative ISO, CE certificates. Quality of Beston tire pyrolysis plant for sale is guaranteed. Rest assured to cooperate with Beston Compay.
At present, Beston products have been exported to 80+ countries. All customers are glad to choose Beston and are looking forward to having more cooperation chances in the future. We are good at exporting and solving delivery problems. We aim to provide eco-friendly products to every corner of the world. As long as you need, we would arrange the manufacturing and delivery for you at once.
We have experienced and skillful workers. Therefore, we can make sure the short delivery time for you. When you pay for the money, we would sign a contract to guarantee your rights and interests. In the contract, we would write the delivery time clearly.
How To Pick Out The Suitable Tire Pyrolysis Plant
1. Find a reliable manufacturer
Finding a trusted brand manufacturer is the first thing you need to do before buying tire pyrolysis equipment. A reliable manufacturer can supply you with a high-quality machine, reasonable price, and one-stop service. Like Beston, all products are qualified and certified. We have ISO and CE. Choose Beston, you won’t need to worry about the quality, delivery, warranty, installation, operation, etc. We would arrange them for you.
2. Confirm your factory land area
Before choosing the tire pyrolysis machines, you need to supply the factory land area to us. The different models of the machine have different land areas. Thus, we need to know your factory area in advance. After that, we can recommend the most appropriate rubber recycling plant and spare parts for you.
3. Confirm your capacity
Beston offers 1.5-30t/d capacity waste tyre pyrolysis plants for you to choose. Therefore, you need to confirm the weight of tires you want to process per day first. Then, you can find a suitable model machine quickly. Also, you can communicate with us directly. We are glad to help you to choose the right machine for your tire pyrolyzing project.
4. Confirm your raw material
Make sure what kind of tires that you want to process. If it is the whole tire, you need to equip the tire shredder for your project. The shredder can process the large size of tyres into small pieces. Then, it is convenient for further processing.
5. Confirm your local environmental policy and standard
It is clear that you need to achieve a business license before starting the tire pyrolysis project. In order to make sure the business goes smoothly, it’s better for you to know your local environmental policy and standard. The emission of Beston products can reach the international emission standard. Tell us your demand, then we can equip the most appropriate dedusting system for you.
6. Confirm your local voltage
The voltage is different in most countries. Tell us your local industry voltage. Then, we can customize the voltage for you.
How To Start A Tyre Pyrolyzing Business?
1. Prepare enough investment fund
Enough investment fund is the guarantee to start a tire recycling business. Before investing, you need to know what the cost of the project needs. Then, find ways to prepare enough money for it.
2. Prepare a factory land
Prepare a factory land to start the tire recycling. You need to consider the transportation problem, the surrounding population, source of water, etc. You need to make sure the land is legal for building a tire recycling business factory in advance.
3. Buy a set of high-quality scrap tire pyrolysis plant
High-quality and high-performance tire pyrolysis machines have a high oil yield and long service life. Thus, it is vital for paying more attention to the quality of the machines. Don’t just focus on low prices. You should confirm that the products you paid for are worthy of buying. Also, you can invest in a waste oil distillation plant to get non-standard diesel.
4. Find used tires suppliers
If you want to make tons of fuel oil, you need to find tire suppliers around you. Then, it is convenient for transporting tires. And, find a long-term cooperator to supply tires for you continuously.
5. Investigate the market
It is necessary for you to do an investigation about the market of fuel oil, carbon black, and steel wire. You need to calculate the profits that you would make. If the fuel oil is largely needed in your market, it is absolutely for you to do the tyre pyrolyzing business. The goal of all businesses is to make money. So, investigate your local market before buying a tire pyrolysis machine for sale.
6. Check out your local policy
You need to check out your local policy to confirm the documents that you should prepare. Then, prepare the documents to get the right to start the tyre pyrolyzing business. Do it when you are determined to buy the machine.
As a professional waste tyre pyrolysis plant supplier, we would like to try our best to supply help for you. Give us a chance, we are ready to serve you. We have already listed some preparatory works for you. We are expecting to communicate with you. We would give more detailed and customized project plans for you. Feel free to contact Beston Group now!
What is the Tire Pyrolysis Oil Price?
It is apparent that all tyre pyrolyzing investors want to know the tyre pyrolysis oil price. Because there are lots of factors affecting the tire pyrolysis oil price, such as the oil market, the quality of pyrolysis oil and tyre pyrolysis oil uses, and so on. We can’t give you an accurate tyre pyrolysis oil market price. Tell us your location, we would give a reference pyrolysis oil price for you. Meanwhile, we recommend you do a survey about the oil price.
Currently, the oil price is escalating on the market. It is worth knowing that oil market is promising. As we all know, oil resource is becoming less and less due to a large amount of usage in our daily life. In some countries, they begin to import oil resources to satisfy daily needs. So, the dysfunctional supply and demand chain may lead to the rising oil price worldwide. Fuel oil can be used as industrial fuel materials for burning which can reduce the oil shortage pressure in the world. If you invest waste tyre pyrolysis plant or small pyrolysis plant, you will make great profits from escalating oil prices.
What is the Tyre Pyrolysis Plant Cost?
Tyre pyrolysis business is a rather large investment project. Generally, the investors would look into the tire pyrolysis plant cost before setting up the tyre pyrolysis machine. You need to prepare the budgets as the followings:
A. Waste tyre pyrolysis plant cost:
we have BLJ-3, BLJ-06, BLJ-10, BLJ-16 tyre pyrolysis plants for sale. Due to different configurations, capacities, and automatic degrees, the cost is different. Tell us your demand, then we will recommend a waste tire recycling plant for you.
B. Factory land cost:
you should purchase or rent land as your factory land. In different countries, the prices are different. The size of the factory land should be suitable for the tire pyrolysis equipment.
C. Installation cost:
Beston can offer installation services for you. If you need, we would assign our engineer to install the plant. The customer should undertake the fees of the engineer.
D. Workers cost:
You should hire workers to operate the tire pyrolysis plant for sale. You can calculate the labor cost according to your local actual condition.
As mentioned above, we have listed the cost of starting a pyrolyzing business. If you want to know more details about investing tyre to oil plant cost, contact us. Beston Group will reply to you as soon as possible.
What Is the Tire Pyrolysis Process?
When you want to invest in a waste tire pyrolysis plant, you may guess how to turn large waste tires into liquid fuel oil. Here, we would like to describe the tyre pyrolysis process for you:
- 1. Pull out the steel wire inside tire.
- 2. Cut the tires into tire bulks if the tires’ diameter is larger than 1200mm with tyre shredding machine. Then, crush all the tire bulks and tires diameter less than 1200mm into 2-5mm small pieces.
- 3. Feeding: feed small pieces of tires into a pyrolysis reactor with the sealed screw conveyor.
- 4. Heating reactor: the reactor is heated by the hot air from the burning room. When the inner temperature of the reactor reaches the related degree, the oil gas will be produced and will enter into the manifold. Then, oil gas will be separated into two kinds of oil: heavy oil that will drop in the heavy oil tank; light oil gas that will go into the condenser.
- 5. Fuel oil generated: oil gas will be liquefied into fuel oil in the condenser and will go to the oil tank. Then, combustible gas can be recycled to the burning room to provide heat, which can save 30% fuel in the tyre pyrolysis process.
- 6. Dedusting: Hot smoke will be cooled down in the flue condenser. Then, will enter into the dedusting system. We supply four steps for dedusting: water washing, water spray, ceramic ring adsorption, and activated carbon adsorption. After four filters, the clean smoke can meet the EU environmental protection and emission standards. You can buy eco-friendly tire pyrolysis plants from Beston Group at ease.
- 7. Carbon black and steel wire will be discharged by the auto screw discharger. Then use the magnetic separator to divide carbon black and steel wire. Then, transport them into the storage tank.
Main Spare Parts of Beston Tyre Pyrolysis Machine
1. Belt conveyor: Conveying materials to the feeder
2. Hydraulic feeder: Conveying raw materials to the reactor furnace. It can feed large size of raw materials. So, it greatly reduces the raw materials pre-treatment time and saves labor costs.
3. Screw feeder: Conveying raw materials to the reactor furnace. If you choose this feeder, you need to pre-treatment the large sizes of raw materials. Through pre-treatment, the pyrolyzing time is becoming shorter. It is fit for the countries with expensive labor costs.
4. Base: It is the support of the reactor. There is a combustion chamber inside it. The fuel is burned in the combustion chamber to provide the heat for the reactor.
5. Reactor: The reactor rotates under the work of the driving device. Through high-temperature pyrolyzing, it starts to produce oil and gas.
6. Casing: The main function of the casing is to keep heat. It protects the reactor from heat loss during the heat process.
7. Drive seat: The drive device consists of a drive motor, reduction gears, and a spring base. It provides power for the reactor to rotate.
8. Manifold: It makes the oil gas from the main furnace enter the oil condenser evenly. And. it separates the gas and heavy oil.
9. Residual oil tank: Some of the heavy gases with low condensation points will condense into liquid. And fall into the residual oil tank after being separated in the manifold.
10. Oil condenser: It plays the role of cooling oil gas. High-temperature oil gas is becoming liquid through the oil condenser. It is an important part of the tire pyrolysis plants. It directly relates to the oil rate.
11. Oil storage tank: It plays the role of oil storage and gas-liquid separation. Under the effect of gravity, the condensed liquid oil flows into the tank for storage. Under the pressure effect of the reactor, the combustible gas that can’t be cooled enters the water seal.
12. Water seal: The function of the water seal tank is to prevent backfire, and purify the combustible gas.
13. “Three in One”: It is a device that integrates oil condenser, oil storage tank, and water seal into one. The advantages of “Three in One”: not easy to block, easy to clean, less floor space, more oil storage, higher performance of backfire.
14. Flue gas condenser: Flue condenser is a kind of heat exchanger. When the high-temperature hot air passes through the flue gas condenser, the cooling water can reduce the temperature of hot wind. Therefore, it protects the bearings of the induced draft fan. And, it extends the service life of the induced draft fan.
15. De-dusting tower: It provides two types of dust removal systems. One is the Bauer magnetic ring adsorption dust removal, and the other is water spray dust removal.
16. Fogging water tank: The main role of the water tank is to provide water for the spraying system of the de-dusting tower. And, it can be used to recycle the water.
17. Chimney: A chimney provides ventilation for a boiler, furnace, stove, or fireplace. Chimneys are usually vertical to ensure the gases discharged into the air smoothly.
18. Screw slag discharge system: After cooling down at the end of production, the carbon black is discharged with the cooperation of the reactor.
19. Water-cooled slag discharge system: As it is equipped with a flowing water source, it can realize the high-temperature slag discharge. The carbon black is discharged safely. The water is used to cool down the high temperature.
In The End
Beston Group, a professional tyre pyrolysis plant manufacturer in China, is expecting to cooperate with more customers all over the world. The number of waste tires will keep on increasing. We can work together to deal with the waste tires. If you want to get a high-quality plant and detailed tire pyrolysis plant project report, contact us now!