Paper egg trays are everywhere in our daily life. Most investors find it is a profitable business chance. When the plan to buy egg tray machine, they may would to know the egg tray manufacturing process. As a professional egg tray machine manufacturer, we would like to share some information with you. You can find the details on what steps and processes are to produce a egg tray, here:
1. Pulp Making
Put the waste paper into the pulp making machine, then add water and other raw materials to the pulp making machine. Smash them into pulp. This process is equivalent to the recycling of waste paper, which is the first step to making egg trays.
2. Molding
Molding refers to the step that conveys the pulp into molding machine through the pipeline. Through changing molds, it can produce egg trays of different types. It can also produce apple trays, wine trays and other industrial packaging. After successful molding, the basic shape of egg trays is formed. But, they are wet at this time and need to go through the next egg tray production process- the drying step.
3. Drying
The egg tray drying line is very long. Omni-directional and three-dimensional hot air ensure that the egg trays can be dried in short time. The wet egg trays are conveyed to the drying line and move forward slowly, enjoying the hot air from all directions.
4. Packing
This step is to package egg trays so that they can be transported and carried easily. It is the final egg tray making process. After this, dozens of egg trays will be sent to the chicken farm, shopping mall, supermarket to realize their value.
The above is the complete production process of paper egg trays. If you still have doubts, please contact us. We will answer your question through email, phone, WhatsApp or video. Any questions are welcome.
Models of Egg Tray Making Machines For You
BTF4-4, BTF4-8, BTF5-8, BTF6-8, and BTF8-8 are the main models. They have different outputs and investment costs. If you run a small or medium business, BTF4-4 is suitable for you. If you have a large-scale business, BTF4-8, BTF5-8, BTF6-8, and BTF8-8 automatic machines are proper for you. According to your actual conditions, we would recommend the most appropriate one for you.
Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
Capacity | 800-1000pcs/h | 1200-1500pcs/h | 1800-2200pcs/h | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2 | |
Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | 260.4kw/h | |
Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h | 640kg/h |
Water | 195kg/h | 235kg/h | 391kg/h | 488kg/h | 685kg/h | 977kg/h | 1196kg/h | 1472kg/h | |
Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg |