Wood charcoal making machine is the upgrade of a pit kiln to make charcoal from wood. It is equipment that can process a large quantity of wood per hour. Most importantly, you can get high fixed carbon content charcoal with the wood charcoal machine. Want to set up a wood charcoal making business project? If yes, welcome to get the high-performance machine from Beston. Beston can provide a one-stop service for you.
What Are the Requirements For Wood To Make Charcoal?
As we all know, wood is yielded by trees. Wood has been used for fuel for thousands of years. In rural areas around the world, wood can be used for cooking and heating by burning. Today, people find that we can make higher calorific value and easy transportation of charcoal from wood. You just need to get the wood charcoal making machine. It is easy for you to make charcoal from wood. If you are the buyer of the charcoal making machine for sale, see the requirements and suggestions here.
Size of raw materials: The diameter size is less than 20mm.
Water content: Water moisture is less than 15%.
End Products From Wood Charcoal Making Machine – Make Profits
Biochar, wood vinegar, tar, and biogas are the end products of wood to charcoal machine. You can make full use of these end products from biomass pyrolysis plants. Or, you can sell the end products to your market. You would make a great deal of money. It is absolutely a high-ROI business.
Applications Of Wood Charcoal/Biochar
Biochar, a form of charcoal produced from wood chips through a process called pyrolysis, has diverse applications across several fields. Here’s how it might apply to the previously mentioned contexts:
- Soil Remediation: Biochar can be used as a soil amendment to improve soil quality and fertility. Its porous structure helps retain moisture, nutrients, and beneficial microorganisms in the soil. Additionally, biochar’s high surface area can adsorb contaminants, reducing their availability for uptake by plants and aiding in soil remediation efforts.
- Carbon Sink: When added to soil, biochar can sequester carbon for an extended period, acting as a long-term carbon sink. By incorporating biochar into agricultural lands or degraded soils, carbon can be stored in the soil for hundreds or even thousands of years, helping mitigate climate change by trapping carbon dioxide.
- BBQ Charcoal and Hookah Charcoal: Biochar can be used as an eco-friendly alternative to traditional charcoal in BBQ or hookah applications. Its production from sustainable biomass sources and its potential to reduce greenhouse gas emissions during pyrolysis makes it a more environmentally friendly option.
- Activated Carbon: Biochar can serve as a precursor to activated carbon. Through additional processing steps, biochar’s porous structure can be further activated to enhance its adsorption capacity for use in water purification, air filtration, or as an adsorbent in various industrial applications.
- Feed Additives: When added to animal feed, biochar can improve digestive health. That means, biochar can positively influence gut health by promoting the growth of beneficial gut microorganisms. This can enhance digestion, improve nutrient absorption, and potentially reduce incidences of digestive disorders in livestock.
- Alternative Fuels: Biochar can be utilized as a component in the production of certain biofuels. It can serve as a feedstock for producing syngas (a mixture of hydrogen, carbon monoxide, and methane), which can then be used as a fuel for electricity generation or as a precursor for liquid biofuels.
- Metallurgical Reducing Agent: While biochar itself might not be used directly as a metallurgical reducing agent due to its composition, its production through pyrolysis could yield byproducts that have potential applications in metallurgy or as reducing agents in specific processes.
In essence, biochar’s multifaceted properties make it a versatile material with potential applications across various sectors, from agriculture and environmental remediation to energy production and industrial processes. Its ability to sequester carbon and improve soil quality makes it particularly promising in efforts to mitigate climate change and improve sustainability.
Test Report of Charcoal From Wood
Wood charcoal making machine is a kind of industrial equipment. With it, the fixed carbon content is typically above 68.91%. And the quality of charcoal is superior to the charcoal you get from a pit kiln. The heating value of wood charcoal is much higher than just burning wood. Meanwhile, making wood charcoal is more eco-friendly than just burning wood. Wood burning can produce a lot of polluting smoke. While, there is no pollution in the whole wood charcoal manufacturing process. Here, we list some data about wood charcoal. It is the reference data for you. There would be a small deviation in the actual production process. Welcome to contact Beston to get more accurate data on the basis of your raw material.
Item | Moisture (%) | Bound Waste (%) | Ash (%) | Volatile (%) | Fixed Carbon (%) | Sulfur (%) | Max Heat Value (kcal/kg) | Min Heat Value (kcal/kg) |
Wood | 6.84 | 4.51 | 5.78 | 20.8 | 68.91 | 0.08 | 6454 | 6088 |
Tips For Choosing a Wood Charcoal Making Machine For Sale
In order to meet the demand of all customers, we have designed small occupied and small capacity batch charcoal machines (BST-J12, BST-J18, BST-J40), skid-mounted mobile machine (BST-05PRO), and fully continuous charcoal machines(BST-10, BST-30, BST-50). They all have distinctive features and advantages. Here, we would like to list the differences and specifications for you. Choose one that you are interested in and contact us. Then, we would give all the details of it for you to help you make a decision. You can find the most suitable machine for your project from Beston.
Specifications and Models of Beston Wood Charcoal Manufacturing Machine
Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
Input Capacity | 12m³/h/batch | 18m³/h/batch | 40m³/h/batch | 0.3-0.5m³/h (300kg/h) | 2-4m³/h (1000kg/h) | 7-9m³/h (3000kg/h) | 10-15m³/h (5000kg/h) |
Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
Working Method | Batch | Fully continuous | |||||
Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
Speed | 0-2RPM | 1-9RPM | |||||
Control Method | Control by buttons | PLC control | |||||
Reactor Material | Q245R | Q245+310S | |||||
Pressure | Micro negative pressure | ||||||
Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
Heating Method | Direct heating | ||||||
Noise (dB) | ≤80 | ||||||
Condenser | Circulating water cooling | ||||||
Rotation Method | External gear rotation |
Profit Analysis Of Wood Charcoal Making Machine
Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin | ||||||||
Project name | 5TPH wood chips carbonization | |||||||
Introduction | According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows: | |||||||
Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
Fixed Investment Cost | Equipment | BST-50 | Set | 250000.00 | 1.00 | 250000.00 | ||
Transportation | From China to Destination Port | Set | 90000.00 | 1.00 | 90000.00 | |||
From Port to Site | Set | 5800.00 | 1.00 | 5800.00 | ||||
Customs tax | 0.15 | Set | 37500.00 | 1.00 | 37500.00 | |||
Installation | Beston technician's salary | Day | 350.00 | 50.00 | 17500.00 | |||
Round -trip airtickets | Ea | 2420.00 | 2.00 | 4840.00 | ||||
Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
Local welder | Day | 65.00 | 100.00 | 6500.00 | Two welders are needed | |||
Local plumber | Day | 65.00 | 20.00 | 1300.00 | ||||
Local labor | Day | 16.8.0 | 50.00 | 840.00 | ||||
Crane forklift etc. | Day | 80.00 | 30.00 | 2400.00 | ||||
Materials | Installation materials ready | Set | 3500.00 | 1.00 | 3500.00 | Foundation, pipe, etc. | ||
License | / | Ea | 2000.00 | 1.00 | 2000.00 | Environmental, firefighting, etc. | ||
Workshop | 500 | ㎡ | 160.00 | 500.00 | 80000.00 | |||
US$502,530.00 | ||||||||
Operating Cost | Raw materials | Wood chips | Ton | 100.00 | 120.00 | 12000.00 | ||
Water | / | m³ | 1.76 | 3.00 | 5.28 | |||
Electricity | / | KWH | 0.11 | 2922.00 | 321.42 | |||
Fuel | Natural gas | Liter | 7.25 | 270.00 | 1957.50 | |||
Labor | / | People | 16.8.0 | 4.00 | 67.20 | |||
Maintenance | / | Day | 85.00 | 1.00 | 85.00 | |||
Depreciation | 8 years | Day | 209.30 | 1.00 | 209.30 | |||
Tax | 0.05 | 0.00 | ||||||
US$14,645.70 | ||||||||
End Products Price | Biochar | 30% | Ton | 680 | 36 | 24480.00 | 30% of input | |
Wood vinegar | 8% | Ton | 1280 | 9.6 | 12288.00 | 8% of input | ||
Tar oil | 2% | Ton | 450 | 2.4 | 1080.00 | 2% of input | ||
US$37,848.00 | ||||||||
Daily Income | US$23,202.30 | |||||||
Monthly Income | Working day | Day | 25 | US$580,057.50 | ||||
Yearly Income | Working day | Day | 300 | US$6,960,690.00 |
Successful Cases of Beston Wood Charcoal Making Machine For Sale
Beston biochar machines have been exported to Turkey, Brazil, Chile, China, Mexico, Ukraine, Uzbekistan, Japan, Cameroon, India, Japan, Russia, Ukraine, Ghana, Spain, Malaysia, and so on. They all speak highly of our plants and our service. If you are interested in our plant, we are waiting for your visit. If you have special demands, tell us. We would like to customize it for you. Here, we would like to pick out the wood charcoal machine cases with you. You can see the pictures and videos from the installation site.
4 Advantages of Beston Wood Chips Charcoal Making Machine
As mentioned above, the wood charcoal manufacturing machine of Beston has its own advantages. Glad to know your needs, then we would try our best to provide the most appropriate machine for you. Get the quotation now! Also, find a coconut shell charcoal machine here.
Certificates of Beston Wood Charcoal Making Machine
CE and ISO are given to the company that has standard product quality and technology. They are the global certification of a product. With them, you don’t need to worry about product quality. You just need to assess whether the product price is reasonable and the company service is perfect. As one of the professional manufacturers, the machine of Beston has got the certification of ISO and CE. Here, we would like to share the certificates that we get with you. If you are a wood charcoal-making investor, rest assured to buy one from Beston now!
After-sale Service of Beston Company
In the Beston factory, we have 300+ skillful workers that guarantee delivery on time. At the same time, we have a professional after-sales team that is responsible for delivery and installation. We have special staffs to serve you in the shipment process. You would get the most considerate service from Beston. Here, we give an approximate installation time for you. The most accurate time can be calculated after confirming the the model of wood charcoal making machine and rice hull carbonizer. Delivery and installation time would be written in the contract. So, contact us directly, if you are ready to start the wood charcoal making business.
No. | Service | Time | Contents |
1 | Installation & Commissioning | 50 days | a. Installation;
b. Commissioning and trial production |
2 | Training | 10 days | a. Train the operator how to operate the equipment;
b. Train the operator how to do daily maintenance; |
3 | Tracking service | 10 days | Work with the operators and monitor the equipment
work 3~7 days so as to assure the operator can do the operation and maintain independently and skillfully. |
Conclusion
Wood charcoal making machine is worthy of investing. Currently, Beston can supply BST-J12, BST-J18, BST-J40, BST-05 PRO, BST-10, BST-30, and BST-50 for you. Investing in the wood charcoal machine, you would get high-quality charcoal with eco-friendly. Charcoal from wood, as an important fuel, has always been applied in our livelihood and industry. Mass production of wood charcoal would make a great contribution to satisfying the energy requirements of the population. Are you interested in making charcoal from wood? Contact us as soon as possible. Get a first-class bamboo charcoal machine here.